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3 Repair Instructions

Warning!

Some tests and measurements require that the power cable is plugged in with the casing

removed. This is only allowed for legally authorized electricians and extra caution must be taken
because of exposed live parts.

3.1 Removing the cover and casing

Start with disconnecting the power cable before removing cover and casing.

Unscrew the cover locking screw (Torx 20) on the backside

Slide the cover towards the back of the device.

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Summary of Contents for ProPower AirLED

Page 1: ...LM ProPower Technical manual 9770081 C ...

Page 2: ...roPower AirLED LM ProPower CombiLED The version is indicated on the label on the backside of the device Manufacturer marketing and sales LM Instruments Oy PL 88 Norrbyn rantatie 8 FI 21601 Parainen Finland Phone 358 2 4546 400 Fax 358 2 4546 444 E mail info lm dental com Web www lm dental com Copyright Copyright 2014 LM Instruments Oy All rights reserved The contents of this manual may be changed ...

Page 3: ...e scaler handpiece tubing 32 3 3 Measuring voltage from the control circuit board to the scaler electronics unit 33 3 4 Replacing the scaler electronic unit 34 3 5 Replacing the compressor 36 3 6 Cleaning a magnetic valve 37 3 7 Opening a stuck waterline in the scaler handpiece 38 3 8 Cleaning of clogged system in AirLED 39 4 Spare parts 40 4 1 CombiLED 40 4 2 UltraLED Scaler 43 4 3 AirLED Polishe...

Page 4: ... Maintenance section of the user guide 3 Check that the wall outlet and the fuse panel of your clinic are OK 4 If the problem still remains contact your dealer for support and indicate Error Code E X02 B Lights are flashing on the control panel Four blue lights on the control panel are flashing simultaneously Check that the foot control cable is connected at both ends and is not damaged The blue l...

Page 5: ...ing or try an unused tip Use original LM Instruments tips for reliable performance 3 If you have an additional handpiece try replacing the handpiece 4 If the problem still remains contact your dealer for support and indicate Error Code E S02 E Insufficient or no water flow when foot switch is activated 1 Check that the tap water hose is properly connected to the back of the device and that the tap...

Page 6: ...st 20 ml min 2 If the problem still remains replace the handpiece and contact your dealer I Weak or no LED light 1 Note that there are two versions of the ErgoGrip with different lenses and light pattern and intensity ErgoGrip LED and ErgoGrip FocusLED 2 Check that lens in the ErgoGrip is clear and clean Clean or replace if necessary 3 If you have an additional handpiece try replacing the handpiec...

Page 7: ...nance section of the user guide 3 Check that the wall outlet and the fuse panel of your clinic are OK 4 If the problem still remains contact your dealer for support and indicate Error Code E X02 B Lights are flashing on the control panel Four blue lights on the control panel are flashing simultaneously Check that the foot control cable is connected at both ends and is not damaged The blue light ne...

Page 8: ...ble performance 7 If you have an additional handpiece try replacing the handpiece 8 If the problem still remains contact your dealer for support and indicate Error Code E S02 E Insufficient or no water flow when foot switch is activated 1 Check that the medicament water bottle is properly connected i e the cap is tightened and pushed in all the way onto the connector Check that the o rings on cap ...

Page 9: ...st 20 ml min 2 If the problem still remains replace the handpiece and contact your dealer I Weak or no LED light 1 Note that there are two versions of the ErgoGrip with different lenses and light pattern and intensity ErgoGrip LED and ErgoGrip FocusLED 2 Check that lens in the ErgoGrip is clear and clean Clean or replace if necessary 3 If you have an additional handpiece try replacing the handpiec...

Page 10: ...e lights on the control panel are flashing simultaneously Check that the foot control cable is connected at both ends and is not damaged The blue light next to the ON key is flashing alternately with three other blue lights on the control panel Check that the polisher tubing is properly connected onto the connectors Make sure it is pressed in all the way Two yellow lights are flashing alternately ...

Page 11: ...zzle 6 If the problem still remains contact your dealer for support and indicate Error Code E P04 F Insufficient or no powder flow 1 Check that there is powder in the powder container and that the o ring in the cap is in correct position 2 If you have an additional nozzle replace the nozzle A clogged nozzle may be cleaned in an ultrasonic bath or in citric acid or vinegar 3 Unscrew and remove the ...

Page 12: ...ntact your dealer for support and indicate Error Code E X02 B Lights are flashing on the control panel Four blue lights on the control panel are flashing simultaneously Check that the foot control cable is connected at both ends and is not damaged The blue light next to the ON key is flashing alternately with three other blue lights on the control panel Check that the polisher tubing is properly c...

Page 13: ...O rings can be lubricated with a glycerine based lubricant or vaseline 4 Gently check that the nozzle is fully tightened 5 If you have an additional nozzle replace the nozzle 6 If the problem still remains contact your dealer for support and indicate Error Code E P04 F Insufficient or no powder flow 1 Check that there is powder in the powder container and that the o ring in the cap is in correct p...

Page 14: ...e fuse and replace if necessary See Maintenance section of the user guide 3 Check that the wall outlet and the fuse panel of your clinic are OK 4 If the problem still remains contact your dealer for support and indicate Error Code E X02 B Lights are flashing on the control panel Five blue lights on the control panel are flashing simultaneously Check that the foot control cable is connected at both...

Page 15: ...sher handpiece E No tip vibration 1 Check that the tip is firmly tightened Preferably use a torque wrench and tighten clockwise until the torque wrench slides The torque wrench prevents the tip from being overtightened 2 Check that the green light below the keys on the control panel is lit If it is not lit please see Section A on page 4 3 Check that the scaler has been turned on by pressing the S ...

Page 16: ...that the tap water hose is properly connected to the back of the device and that the tap water system is OK tap valve is open and possible filter is OK 2 Check that Air Blow mode is not activated i e that the blue light next to the crossed out water drop is not lit If it is lit press the P key 3 Adjust water control on powder container cap to fully open 4 Gently check that the nozzle is fully tigh...

Page 17: ... voltage 120V 230V 2 Check the fuse and replace if necessary See Maintenance section of the user guide 3 Check that the wall outlet and the fuse panel of your clinic are OK 4 If the problem still remains contact your dealer for support and indicate Error Code E X02 B Lights are flashing on the control panel Five blue lights on the control panel are flashing simultaneously Check that the foot contr...

Page 18: ...n polisher handpiece E No tip vibration 1 Check that the tip is firmly tightened Preferably use a torque wrench and tighten clockwise until the torque wrench slides The torque wrench prevents the tip from being overtightened 2 Check that the green light below the keys on the control panel is lit If it is not lit please see Section A on page 4 3 Check that the device has been turned on by pressing ...

Page 19: ...ode is not activated i e that the blue light next to the crossed out water drop is not lit If it is lit press the P key 2 Adjust water control on powder container cap to fully open 3 Check that the medicament water bottle is properly connected i e the cap is tightened and pushed in all the way onto the connector Check that the o rings on cap and connector are in good condition Replace o rings if w...

Page 20: ...ders Replace tubing spare part LM 15609061 See repair instructions in Section 2 Fill in Customer Service Form indicating cause code C 002 and submit to LM fax 358 2 454 6444 After obtaining an RMA number from LM return the faulty hose for replacement 3 Measure the control voltages from the control circuit board to scaler electronic unit See repair instructions Section 3 C 003 Faulty electronic uni...

Page 21: ...ow water flow fill in a Customer Service Form indicating cause code C 001 and submit to LM fax 358 2 454 6444 Decision on replacement for overheating is made case by case After obtaining an RMA number from LM return the faulty handpiece with the RMA number to LM for replacement 3 Measure the control voltages from the control circuit board to scaler electronic unit See repair instructions in Sectio...

Page 22: ...Providers Replace tubing See repair instructions in Section 3 Fill in Customer Service Form indicating cause code C 002 and submit to LM fax 358 2 454 6444 After obtaining an RMA number from LM return the faulty hose for replacement 3 If above actions do not solve the problem request authorization to return the device to LM Instruments C 007 Unidentified loss of handpiece light Submit Customer Ser...

Page 23: ...evel 2 Service provider 4 Remove cover and casing from chassis See repair instructions in Section 1 Check all water connections for leakage or squeezed tubing Reassemble cover and connect foot control and handpiece Try whether the device functions normally C 022 Internal tubing 5 If the device is of the bottle version listen if compressor is running when foot control is pressed If not the compress...

Page 24: ...truments C 012 Unidentified tip fault Submit Customer Service Form indicating cause code C 012 to LM fax 358 2 454 6444 Decision on replacement is made case by case After obtaining an RMA number from LM return the broken tip the RMA number to LM for replacement E S06 Difficulty to screw tip onto handpiece X Check if there is any visible dirt or damage in the handpiece threads Clean if necessary Pl...

Page 25: ...ng an RMA number from LM return the entire device with accessories and the RMA number to LM for repair Level 2 Service providers 4 Remove cover and casing from chassis See repair instructions in Section 1 Check all air connections for leakage or squeezed tubing Reassemble cover and connect foot control and handpiece Try whether the device functions normally C 022 Internal tubing 5 Listen if magnet...

Page 26: ...ve the problem request authorization to return the device to LM Instruments C 007 Unidentified loss handpiece light Fill in Customer Service Form indicating cause code C 007 and submit to LM fax 358 2 454 6444 After obtaining an RMA number from LM return the entire device with accessories and the RMA number to LM for repair E P04 No low water flow X 1 Check that the water control on the powder con...

Page 27: ...d the RMA number to LM for repair Level 2 Service Providers 5 Remove cover and casing from chassis See repair instructions in Section 1 Check all water connections for leakage or squeezed tubing Reassemble cover and connect foot control and handpiece Try whether the device functions normally C 022 Internal tubing 6 Listen if magnetic valves in pos 1 activate when pressing the foot control If not t...

Page 28: ...bmit to LM fax 358 2 454 6444 After obtaining an RMA number from LM return the faulty handpiece for replacement E X02 Unit not responding green standby lamp does not illuminate X X 1 If the unit does not respond at all and the green standby light does not illuminate probably a fuse is damaged C 018 Damaged fuse Replace damaged fuse See instructions in the Maintenance section of the User manual 2 I...

Page 29: ...This is only allowed for legally authorized electricians and extra caution must be taken because of exposed live parts 3 1 Removing the cover and casing Start with disconnecting the power cable before removing cover and casing Unscrew the cover locking screw Torx 20 on the backside Slide the cover towards the back of the device ...

Page 30: ...e tail from the connector Make sure the tail is not twisted when reassembling the device Unlock the handpiece holder by moving the metal plate upwards Remove the plate Twist the handpiece holder upwards and remove ...

Page 31: ...he support list by pulling it upwards Expand the casing and slide the chassis towards the front After sliding the chassis all the way to the front lift it upwards with front part first Reassemble in reverse order ...

Page 32: ...te at separate connector Disconnect the water tubing clear from the magnetic valve pos 2 Note CombiLED has 4 valves UltraLED has 1 valve and AirLED 3 valves Replace the tubing Reassemble in reverse order Note the position of the cut part of the plastic cable gland The case does not fit properly if the gland is incorrectly positioned 1 2 1 3 1 2 1 1 3 1 4 1 New connection Design New connection Desi...

Page 33: ...caler electronics unit Pin 5 6 and pin 5 10 see pictures above reading should be 10 0 5 Vdc when running at working mode 3 and with foot control at maximum power Also measure the ON signal to the scaler pin 5 8 When the foot control is activated the reading should drop from approx 15 Vdc down to zero Working mode 3 and with foot control at maximum power Control Circuit Board Scaler Electronics Uni...

Page 34: ...t control signals to the scaler electronics unit But the scaler electronic unit is probably malfunctioning and must be replaced see Section 4 3 4 Replacing the scaler electronics unit First remove cover and casing see instruction in section 1 On the new scaler electronics unit double check the socket jumper configuration and that the circuit board wire jumper is cut See pictures above ...

Page 35: ...If applicable CombiLED dismount the left magnetic valve coil to access the mounting screw Loosen all screws from electrical connectors and slide out the scaler electronics unit Reassemble in reverse order ...

Page 36: ... the cable ties Disconnect the electrical wires at the connector on the control board note the polarity Old Design Replace the compressor and reassemble in reverse order Note that the compressor should not be in contact with the chassis to avoid vibration noise and short circuiting the connectors of the compressor New Design ...

Page 37: ...uction section 1 Locate the valve according to picture above Dismount the coil and the valve plug Inspect and clean Replace if necessary Reassemble in reverse order 2 1 1 3 1 4 1 Magnetic valves function 1 Polisher water 2 Scaler water 3 Polisher cleaning air 4 Polisher air ...

Page 38: ... the scaler handpiece First remove the scaler handpiece from the tubing Set the water control ring to fully open dot dot Gently insert the LM ProPower Fixer tool into the handpiece from the connector side to open up the stuck water line ...

Page 39: ...id trough the clogged tubing The citric acid will dissolve the powder quite rapidly Flush with two containers with clean water afterwards and purge dry with air by running the long cleaning cycle at least 3 times The tip can be mounted during the cleaning Note that the nozzle could be cleaned separately in citric acid if they get clogged Always change nozzzle immediately when tendency of clogging ...

Page 40: ...g filter 1 PCS 5610261 AirLED Tubing 1 PCS 5609541 Medicament bottle 1 PCS 5610331 AirLED Powder Container 1 PCS 5610221 Scaler electronic unit 1 PCS 5611611 Control Board CombiLED 1 PCS 5610261 AirLED Tubing 1 PCS 5611551 HP Holder double 1 PCS 5610331 AirLED Powder Container 1 PCS 5610391 Miniature Regulator 1 pcs 5611611 Control Board CombiLED 1 PCS 6003550 O ring 7 1x1 6 Perox 5 PCS 5611551 HP...

Page 41: ...41 ...

Page 42: ...42 ...

Page 43: ...61 Scaler hanpiece tubing 1 PCS 5609801 Cover UltraLED 1 PCS 5609261 Casing 1 PCS 5610221 Scaler electronic unit 1 PCS 5609541 Medicament bottle 1 PCS 5611601 Control Board UltraLED 1 PCS 5609801 Cover UltraLED 1 PCS 5611541 HP Holder singel 1 PCS 5610221 Scaler electronic unit 1 PCS 5610391 Miniature Regulator 1 PCS 5611601 Control Board UltraLED 1 PCS 6003752 Valve magnetic valve 1 PCS 5611541 H...

Page 44: ...44 ...

Page 45: ...45 ...

Page 46: ...er AirLED 1 PCS 5610331 AirLED Powder Container 1 PCS 5610261 AirLED Tubing 1 PCS 5611591 Control Board AirLED 1 PCS 5610331 AirLED Powder Container 1 PCS 5611541 HP Holder singel 1 PCS 5611591 Control Board AirLED 1 PCS 5610391 Miniature Regulator 1 PCS 5611541 HP Holder singel 1 PCS 6003550 O ring 7 1x1 6 Perox 5 PCS 6003550 O ring 7 1x1 6 Perox 8 PCS 6003661 O ring 3 0x1 0 Viton 1 PCS 6003661 O...

Page 47: ...47 ...

Page 48: ...48 ...

Page 49: ...021 Scaler handpiece ProPower 2 Pcs X X 15609061 Scaler handpiece tubing 2 Pcs X X 15610391 Miniature Regulator 2 Pcs T T T 16003550 O ring for connectors 16 Pcs X X X 16003782 Coil magnetic valve 1 Pcs X X X 16003788 Fuse T200mA 230V unit 10 Pcs X X X 16003789 Fuse T400mA 115V unit 10 Pcs X X X 16003826 O ring for powder container 5 Pcs X X 16003661 O ring for nozzle 5 Pcs X X 16003741 O ring for...

Page 50: ...x20 mm 230 Vac Power cord Separate with protective earth plug Power consumption Max 40 VA Scaler power consumption Max 24 VA Scaler power output Max 10 W 24 kHz 28 kHz automatic tuning Ambient temperature Transport and storage 40 C to 70 C 40 F to 158 F Operation 10 C to 40 C 50 F to 104 F Relative humidity Transport and storage 10 to 100 Operation 10 to 95 Water supply pressure version conn to ta...

Page 51: ...5x20 mm 100 Vac T400 mAH 250 V Ø5x20 mm 115 Vac T200 mAH 250 V Ø5x20 mm 230 Vac Power cord Separate with protective earth plug Power consumption Max 40 VA Scaler power consumption Max 24 VA Scaler power output Max 10 W 24 kHz 28 kHz automatic tuning Ambient temperature Transport and storage 40 C to 70 C 40 F to 158 F Operation 10 C to 40 C 50 F to 104 F Relative humidity Transport and storage 10 t...

Page 52: ... 250 V Ø5x20 mm 115 Vac T200 mAH 250 V Ø5x20 mm 230 Vac Power cord Separate with protective earth plug Power consumption Max 40 VA Ambient temperature Transport and storage 40 C to 70 C 40 F to 158 F Operation 10 C to 40 C 50 F to 104 F Relative humidity Transport and storage 10 to 100 Operation 10 to 95 Water supply pressure version conn to tap water 1 10 bar 0 1 1 0 MPa 14 5 145 PSI Water consum...

Page 53: ...acturer within the warranty period and the original part is returned to Manufacturer s factory by the Authorized Dealer and Manufacturer s inspection establishes the existence of such a defect The customer must contact the Authorized Dealer from whom the products were purchased to request repair or replacement under this warranty and a written claim of the defects and send the original Product the...

Page 54: ...rranty or repair consideration 6 Defective products or parts under warranty will be repaired free of charge 7 The warranty does not cover postal charges or delivery fees of any kind for return or replacement shipments of individual products or parts LM Instruments covers the costs for one batch return per calendar quarter from the Authorized Dealer to LM Instruments according to LM Instruments shi...

Page 55: ...ipment For repair or replacement under warranty For credit under warranty replacement has already been provided to end customer Invoice number Customer Service Form submission within 14 days of invoice date For repair outside warranty Reason for product return complaint request obligatory Description Please be specific The Error Code and Cause Code must be provided for equipment power scalers air ...

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