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LIXIL ORP-R!, Construction Manual

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LIXIL ORP-R! Construction Manual Download Page 13

(1) Mount a wide ridgepole cap on the wide ridgepole.
(2) Fill the wide ridgepole cap with sealant.
(3) Mount side frames to the rear frame / roof purlin / wide ridgepole with [8-2].

 2

 

Mounting Side Frames

Side
Frame

Rear Frame

Side Frame

Roof
Purlin

Side Frame

Side Frame

Side 
Frame

Side Frame

Rear Frame

Roof Purlin

Wide
Ridgepole

[8-2] 

I

5 x 12

Self-Tapping Truss 
Head Screw Class 3

[8-2] 

I

5 x 12

Self-Tapping Truss Head
Screw Class 3

[8-2] 

I

5 x 12

Self-Tapping Truss Head 
Screw Class 3

Caution

Mount components so that screws do not float or tilt.

Screw Float

Screw Tilt

No Screw Float / Tilt

Wide Ridgepole 
Cap

Wide Ridgepole

Sealing

Sealing

-13-

Summary of Contents for ORP-R!

Page 1: ...s and parts are provided by referring to the package details Make sure that the product is constructed where waste heat from a hot water heater or a heating apparatus will not contact the product Coating deterioration exfoliation may occur due to exhaust Check if the product properly fits the size of the construction place Before Construction Warning Caution Helpful tips complementing construction ...

Page 2: ...warnings will not be provided properly Use on the side where water pipes are not mounted If aluminum products contact metal other than zinc or stainless steel implement insulation Do not modify the product or make holes other than on the specified points Seal the specified points in order to prevent water leakage If using silicone sealant use our specified dealcoholized sealant in order to avoid fail...

Page 3: ... J Connection 18 1 Processing Connection Part 19 2 Connecting Connection Part 20 INDEX Indication Symbols Independent Foundations For Construction with Independent Foundations For Construction with Concrete Slabs on Grade Concrete Slabs on Grade For Construction by Moving Pillar Position Pillar Moving For Constructing J Connection J Connection Optional Product Sealing Point Optional Sealing 1 Mark...

Page 4: ...Cap R 2 Rear Frame Corner Cap L 2 Wide Ridgepole Cap 2 Wide Ridgepole Mounting Bracket 2 Pillar Cap 4 Pillar Beam Cover 4 Anchor Stick I8 x 200 4 Hole Hiding Sticker I10 40 Rainwater Pipe Attachment 2 Rainwater Pipe Hole Cover Cap 2 Rainwater Pipe Packing 4 Drain Elbow for I40 2 92 Elbow I40 4 Rainwater Pipe Holder 6 Adhesive 1 Panel Cushion 48 8 1 M8 x 20 Hex Bolt with Plain Washer and Loosening ...

Page 5: ... 6 Wide Ridgepole Water Stop Packing 1 10 1 I4 x 13 Pan Head Self Drilling Screw 88 11 Connection Width Set Required Quantity Name Sketch L50 Roof Rafter 7 Roof Rafter Cover 7 12 PC Roof Panel Holder Set Optional Required Quantity Name Sketch L50 Panel Stopper 7 PC Roof Panel Holder Spacer 4 12 1 I5 x 13 Pan Head Self Drilling Screw 26 PC Roof Panel Holder Mounting Manual D614 1 Optional Optional ...

Page 6: ...lbow Warnings for Use Label Anchor Stick Rear Frame Pillar Rear Frame Rainwater Pipe Hole Cover Cap 8 2 I5 x 12 Self Tapping Truss Head Screw Class 3 Part Names PC Roof Panel Roof Rafter 8 2 I5 x 12 Self Tapping Truss Head Screw Class 3 8 3 I4 x 13 Pan Head Self Drilling Screw Rear Frame Corner Cap L Part Number 629878 Rear Frame Corner Cap L Part Number 629878 PC Roof Panel Receiver Beam Pillar B...

Page 7: ...ng Tip Refer to page 8 for foundation dimensions DW DL Marking Foundations Be sure to lay crushed stones so that the water inside the pillars can be drained Caution 1 Determine the embedding position for pillars and then dig foundation holes Tip Add 364 to the height dimension For Long Pillars Size Width W1 W2 H1 W48 4836 4704 2276 W54 5442 5310 2324 H 1844 1844 H2 2100 2148 T 99 99 For the founda...

Page 8: ...r to the foundation dimensions on this page for J Connection J Connection GL The edge distance between the top of the foundation and the concrete slabs on grade must be 200 mm or more RearFrameSide RidgepoleSide RearFrameSide RidgepoleSide 1 is the dimension between the pillar core and the foundation edge on the rear side of the foundation Tip Pillar DL DW 300 1 500 Size Width DW W48 700 W54 700 D...

Page 9: ...eams 1 Insert a bracket to the pillar and mount it with 8 1 2 Mount a beam to the bracket with 8 1 8 1 M8 x 20 Hex Bolt with Plain Washer and Loosening Prevention Bracket Beam Pillar 8 1 M8 x 20 Hex Bolt with Plain Washer and Loosening Prevention Bracket Anchor Stick Caution Check the diagonal dimensions between the pillars before fixing them Warning The pillar may be damaged if there is no water d...

Page 10: ... I5 5 Processed Hole I5 5 Processed Hole I5 5 Processed Hole I4 5 Processed Hole Rear Frame Rear Frame Roof Purlin Roof Purlin Wide Ridgepole Wide Ridgepole 36 36 18 36 Work required for Pillar Moving Pillar Moving Spread Rotate Hook 8 2 I5 x 12 Self Tapping Truss Head Screw Class 3 Press them together Pillar Beam Cover Pillar Cap PillarMovingDistance I5 5 Additionally Processed Hole Hole Hiding S...

Page 11: ...f purlin to the beam with 8 2 Between Holes Roof Purlin Center Between Holes Affix the panel cushion to the position shown in the figure below Panel Cushion Caution Between Notches Center Move the PC roof panel receiver to the position shown in the figure below Caution Fin Beam RearFrameSide WideRidgepoleSide Caution Page 19 20 For J Connection also refer to page 19 20 prior to work J Connection Dire...

Page 12: ...elf Tapping Truss Head Screw Class 3 8 2 I5 x 12 Self Tapping Truss Head Screw Class 3 Turn Over View from Bottom Page 19 20 For J Connection also refer to page 19 20 prior to work J Connection 1 Fill a rear frame corner cap with sealant 2 Put the rear frame corner cap on the side frame 1 Mounting Rear Frame Corner Caps Side Frame Rear Frame Corner Cap R Part Number 629879 Rear Frame Insertion Sur...

Page 13: ...me Side Frame Roof Purlin Side Frame Side Frame Side Frame Side Frame Rear Frame Roof Purlin Wide Ridgepole 8 2 I5 x 12 Self Tapping Truss Head Screw Class 3 8 2 I5 x 12 Self Tapping Truss Head Screw Class 3 8 2 I5 x 12 Self Tapping Truss Head Screw Class 3 Caution Mount components so that screws do not float or tilt Screw Float Screw Tilt No Screw Float Tilt Wide Ridgepole Cap Wide Ridgepole Seali...

Page 14: ...rame 8 2 I5 x 12 Self Tapping Truss Head Screw Class 3 Wide Ridgepole Roof Rafter Roof Rafter Roof Rafter Rear Frame Direct the notch on the roof rafter to the rear frame Roof Rafter Roof Purlin Check diagonal dimensions Caution Mount components so that screws do not float or tilt Screw Float Screw Tilt No Screw Float Tilt 7 Checking Diagonal Dimensions 8 Mounting Roof Rafters 14 ...

Page 15: ...roof panels and detach their protective sheets before mounting them Caution Protective Sheet PC Roof Panel Press the PC roof panel against the PC roof panel receiver when mounting PC Roof Panel Wide Ridgepole Cover Caution The embedded length of the roof rafter PC roof panel must be the same on the right and left Embedded Embedded Caution Press PC Roof Panel PC Roof Panel Receiver 9 Mounting PC Ro...

Page 16: ...ant 3 Put a wide ridgepole cap to the wide ridgepole 4 Fill the wide ridgepole cap with sealant When Mounting Mount from the wide roof rafter side Caution Mount while pressing against the wide roof rafter When Mounting Check that the roof rafter and the roof rafter cover are properly engaged Caution Engage Press Cover Caution Mount components so that screws do not float or tilt Screw Float Screw Ti...

Page 17: ... Frame Water Pipe Cut Dimensions Caution Change the length according to the moved distance if the pillar has been moved Size Length L L50 615 1 Cut the water pipe 2 Mount Rainwater Pipe Packing and Rainwater Pipe Attachment to the water drain hole on one side of the rear frame with 8 2 3 Mount Rainwater Pipe Holder to the pillar with 8 3 4 Mount a Drain Elbow Water Pipe and 92 Elbow with adhesive ...

Page 18: ...dation Concrete Crushed Stones H2 H1 H W1 W2 Pillar Core to Core GL Foundation Concrete Crushed Stones A RoofRafterCore to Core Construction of J Connection Type 1 Determine the embedding position for pillars and then dig foundation holes L1 L2 Pillar Core to Core L3 DL L4 W2 Pillar Core to Core DW L2 Pillar Core to Core Carport Main Unit Outer Line L3 W1 Tip Add 364 to the height dimension For Lo...

Page 19: ...tional Hole on V Groove Through Hole zRoof Purlin View from Bottom zRear Frame View from Bottom Connection Part 65 65 25 25 25 25 65 65 20 25 5 25 5 I4 5 Additional Hole V Groove I4 5 Additional Hole I4 5 Additional Holes Through Holes I4 5 Additional Hole V Groove ConnectionSide ConnectionSide V Groove V Groove 53 8 Connection Part 65 25 65 25 34 6 53 8 25 25 65 65 I4 5 Additional Hole V Groove I...

Page 20: ...r other than the connection part Tip Wide Ridgepole Wide Ridgepole Wide Ridgepole Sleeve Rear Frame Sleeve Rear Frame Rear Frame Roof Purlin Sleeve 10 1 I4 x 13 Pan Head Self Drilling Screw Roof Purlin Roof Purlin 10 1 I4 x 13 Pan Head Self Drilling Screw 10 1 I4 x 13 Pan Head Self Drilling Screw When Connecting Rear Frame Seal 10 1 before fixing Wide Ridgepole Seal the notch on the rear frame Rear...

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Page 24: ...Manual No D637 XXX021555 201511A_1047 24 ...

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