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10

LITTLE 

WONDER

HPV  VAC

SET-UP INSTRUCTIONS

UNPACKING THE UNIT

1.  Remove Collector assembly, Nozzle assembly, and 

debris bag from the top section of the package.

2.  Remove cardboard insert.

3.  Cut away short side of the box and fold down.

4.  Roll HPV base unit out of the box.

ASSEMBLY (See Figures on page 11)

1.  Attach the 

collector assembly 

to the base unit:

  •Bolt the collector assembly to the frame with 4 sets 

of bolts, nuts, and 3 washers.  Attach rope guide 

with upper right bolt.

  •Slide the rectangular end of the collector over 

the housing and mount the flange with 2 sets of 

washers and nuts.

2.  Attach the throttle cable bracket to the handle with a 

1/4-20 thread rolling screw A.  Tighten until snug, but 

do not overtighten.  Intall throttle cable assembly to 

handle with 1/4-20x2 bolt, 2 washers, and 1/4 nylon 

locknut.

  •Secure throttle cable to handle with 

cable ties 

in 2 

places.

3.  Install the 

band clamp 

into the 

debris bag 

(wear 

gloves when handling band clamp):

  •Slide the bracket end of the band clamp through the 

left side opening of the sleeve on the debris bag 

until it emerges from the right side.

  •Feed the tail end of the band (on the clasp side) 

behind the bracket in the sleeve.

  •Pinch the wire form on the clasp together and 

connect it through 2 holes in the adjustment bracket 

such that it will close tightly over the collector.

4.  Connect the 

debris bag 

by placing it over the bottom 

lip of the 

collector 

and closing the clasp to secure the 

bag.  Adjust the clasp wire form to the appropriate hole 

position on the bracket to insure a tight fit. If the bag 

will not fit tight within the range of the 3 adjustment 

holes, insert the bag 

seal strap

:

  •Unhook the wire form from the bracket. 

  •Pull the tail end of the band back out from behind 

the bracket.

  •Feed one end of the 

seal strap 

behind the metal 

band and through the channel to the other side.

  •Tuck the other end of the 

seal strap 

behind the 

bracket (overlapping the lead end of the 

seal strap

).

  •Feed the tail end of the 

band clamp 

behind the 

bracket (overlap the 

seal strap

).

  •Connect the wire form to the appropriate holes in the 

bracket and secure the debris bag to the collector.

5. Attach 

nozzle assembly 

to base unit:

  •Attach one end of the 

hose 

to the nozzle assembly 

with the 

bridge clamp Assembly.

  •Slide the other end of the 

hose 

over the edge of the 

inlet on the 

front plate.

  •Hook one side of the 

nozzle bracket 

over the front 

axle.

  •Bend the other end of the nozzle bracket inward to 

hook it over the axle and engage the pins on the 

wheel bracket 

with the slots on the 

nozzle bracket.

  •Secure the hose to 

front plate 

inlet with the 

bridge 

clamp.

  •Attach the 

nozzle cable 

end fitting through the hole 

in the 

nozzle bracket.

6.  To remove 

nozzle assembly 

(for purposes of storage, 

or clearing blockages):

  •Turn engine off and disconnect spark plug.

  •Loosen 

hose clamp 

on the 

front plate 

with flathead 

screwdriver or 5/16 wrench.

  •Slide hose off of 

front plate 

inlet.

  •Bend one side of 

nozzle bracket 

inward and twist 

the 

assembly 

to remove the hook from the axle. 

  •Twist back and lift to remove the other side of 

nozzle bracket 

from the axle.

LIFTING LUG

The Little Wonder HPV Vac includes a convenient lifting 

lug 

A

 on top of the fan housing that can be used to lift 

the unit.  This lug can only hold up to a total of 250 lbs     

(115 kg).

Summary of Contents for HPV 5612-00-01

Page 1: ...OPERATOR S PARTS MANUAL LITTLE WONDER MAN 4166394 Rev A 03 2011 HPV High Performance Vac MODEL 5612 00 01...

Page 2: ...exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm CALIFORNIA Proposition 65 Warning Battery posts terminals wiring...

Page 3: ...safe and efficient operation and service For your safety it is critically important that you read and understand this entire manual before operating your blower LITTLE WONDER SCHILLER GROUNDS CARE INC...

Page 4: ...ry and or property damage result This symbol means ATTENTION BECOME ALERT Your safety and the safety of others is involved Signal word definitions The signal words below are used to identify levels of...

Page 5: ...ety glasses with side shields when operating Wear substantial footwear Do not operate barefoot or wearing open sandals Long hair loose clothing or jewelry may get tangled in moving parts Wear appropri...

Page 6: ...needed before restarting except for repairs or adjustments as specifically noted such as for carburetor adjustment where the engine must be running Keep hands and feet clear of moving parts in these c...

Page 7: ...l outdoors only Use a funnel Do not overfill If fuel is spilled do not attempt to start the en gine until the spill is cleaned up and vapors have cleared Replace caps on fuel containers and tanks secu...

Page 8: ...ep hands out of fan housing Stop engine and remove spark plug wire before cleaning or servicing Keep large and or hard objects from entering machine Do not operate without nozzle or intake hose and ba...

Page 9: ...s etiquetas Pide que alguien lea y explique el manual y las etiquetas a usted si usted no lee Ingl s Use protecci n ocular y auditiva No haga funcionar sin los protectores en su lugar Pare el motor an...

Page 10: ...a tight fit If the bag will not fit tight within the range of the 3 adjustment holes insert the bag seal strap Unhook the wire form from the bracket Pull the tail end of the band back out from behind...

Page 11: ...es a convenient lifting lug A on top of the fan housing that can be used to lift the unit This lug can only hold up to a total of 250 lbs 115 kg ROPE GUIDE Attach the rope guide with the upper right b...

Page 12: ...position to shut off the fuel whenever transporting the machine by trailer or truck or during storage Move to the ON position before starting the engine The OFF position also can be used to KILL the...

Page 13: ...art the engine and push the vacuum over area to be cleared Examples of items suitable to be vacuumed leaves dry mulch small twigs litter acorns thistles seed pods small cans and bottles grass clipping...

Page 14: ...push the fan off the engine Schiller Grounds Care Inc P N 910515 Bolt Jack Fan is recommended Replace damaged or worn fan with a new one If during fan removal the key 64164 13 was removed from the ke...

Page 15: ...of vaporized fuel do not store equipment with fuel in tank or carburetor in an enclosure with open flame for example a furnace or water heater pilot Before the equipment is put into storage for any pe...

Page 16: ......

Page 17: ...17 LITTLE WONDER HPV VAC PARTS SECTION PARTS SECTION...

Page 18: ...18 LITTLE WONDER HPV PARTS ASSEMBLY FIGURE 1...

Page 19: ...LG 1 23 64123 127 BOLT 3 8 24 X 1 3 4 1 24 600504 BOLT CRG 3 8 16 X 2 1 4 4 25 64018 18 BOLT CRG 3 8 16 X 2 4 26 64262 009 BOLT FLGHD 5 16 18 X 1 1 24 27 910503 BOLT 5 16 24 X 3 4 4 28 4166366 01 CABL...

Page 20: ...20 LITTLE WONDER HPV COLLECTOR ASSEMBLY FIGURE 2...

Page 21: ...42 7 FLANGE CLAMP PLATE 13 64141 6 NUT 5 16 18 2 4 600138 7 FLANGE ANGLE COLLECTOR 1 5 64163 34 WASHER 1 4 COLLECTOR 6 600101 DISCHARGE COLLECTOR 1 7 600153 GRIP 2 8 600509 BOLT BUTTON1 4 20 X 2 6 644...

Page 22: ...22 LITTLE WONDER HPV LINER ASSEMBLY FIGURE 3...

Page 23: ...IPTION QTY ITEM PART NO DESCRIPTION QTY LITTLE WONDER HPV LINER ASSEMBLY FIGURE 3 1 4166405 S HOUSING ASSY 1 2 600175 LINER 1 3 720592 BOLT 5 16 18 X 1 10 4 64163 29 WASHER 25 64 X 1 X 12GA 8 5 64229...

Page 24: ...24 LITTLE WONDER HPV NOZZLE ASSEMBLY FIGURE 4...

Page 25: ...PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY LITTLE WONDER HPV NOZZLE ASSEMBLY FIGURE 4 1 600100 NOZZLE 1 2 600133 7 ASSY NOZZLE CLMP PLATE 1 3 600183 17 BRKT NOZZLE VER 2 1 4 64141 6 NUT FL 5...

Page 26: ...erefore there are no warranties made expressed or implied for engines of gasoline powered products by LITTLE WONDER Transportation charges for parts and units submitted for replacement under this warr...

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