Lissmac COMPACTCUT 201 P Operating Manual Download Page 1

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OPERATING MANUAL

FLOOR SAW

COMPACTCUT 201 P

LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Tel49 (0) 7564 / 307 - 0
Fax +49 (0) 7564 / 307 - 500
[email protected]
www.lissmac.com

Summary of Contents for COMPACTCUT 201 P

Page 1: ...1 72 OPERATING MANUAL FLOOR SAW COMPACTCUT 201 P LISSMAC Maschinenbau GmbH Lanzstrasse 4 D 88410 Bad Wurzach Telephone 49 0 7564 307 0 Fax 49 0 7564 307 500 lissmac lissmac com www lissmac com EN ...

Page 2: ...2 72 ...

Page 3: ...07 0 Fax 49 0 7564 307 500 lissmac lissmac com www lissmac com Original operating manual Issue date 04 2020 Save this manual for future reference Distribution and duplication of this manual in any form or use of the content are prohibited unless permitted in writing Violations shall be subject to compensation All rights reserved for patents and registered designs or design patents ...

Page 4: ...ol CAUTION This signal word indicates a dangerous situation If the situation is not avoided medium and minor injuries result The hazard may be specified on the danger symbol NOTICE This signal word indicates a situation which contains dangers to physical objects If the situation is not avoided damages to property result The signal word is given without a danger symbol Important information is mark...

Page 5: ...wash dusty clothes Lifting point Wear a dust mask Highly flammable fuel vapors Crush hazard Suspended loads Danger of cuts and amputation through rotary cutting tools Risk of being pulled in by open belt drive Wait for all parts to stop moving Danger due to ejected parts Risk of cuts on rotating tool Automatic start of cutting tool when starting the engine Hot surfaces ...

Page 6: ...king Hazardous material fine silica dust Set ignition switch to OFF 0 Do not perform maintenance while the engine is running Check v belt tension Rotation direction of diamond blade Sound power level of the machine Only store and transport the unit in an upright position Instructions for avoiding damage to the equipment Lashing point Visual inspection Spray on grease Grease gun ...

Page 7: ...ortation In addition to the operating manual and the binding accident prevention regulations applicable in the user s country and at the place of use the acknowledged rules for safe and correct working practices must also be observed Required tool A tool in the form of a saw blade is required to operate the floor saw These tools can be purchased from the manufacturer Further Documentation In addit...

Page 8: ...mination of machine parts 17 3 2 Technical data 18 3 3 Sound power level 19 3 4 Hand arm vibration 19 4 Commissioning 20 4 1 Connections and Consumables 20 4 2 Water supply options 20 4 3 Refueling 21 4 4 Parking brake 22 4 5 Establish water supply 22 4 6 Pushbar setup 23 4 7 Depth adjustment and indicator 23 4 8 Aligning Machine with cut line 24 4 9 Installing replacing the saw blade tool 25 5 Tr...

Page 9: ...splay adjustable to all tool diameters A large water tank reduces work interruptions Saw blade spraying ensures optimum cooling of the saw blade thus achieving longer service life of the saw blades Hinged blade guard Service friendly good access to the motor and the cutting shaft Parking brake as standard Height adjustable vibration dampening handles for optimal adaptation to the user ...

Page 10: ...accordance with the operating manual In particular faults which can affect safety must be corrected immediately Intended use The LISSMAC floor saw is a Floor cutting off machine and is exclusively designed for wet cutting joints in concrete or asphalt Cutting requires a tool in the form of a diamond saw blade The floor saw may only be operated by one person The operator must remain behind the hand...

Page 11: ...ting manual Always use the required and mandatory personal protection equipment Observe all safety and danger notices on the floor saw and keep them in a legible state Replace damaged safety and danger notes or those which have become illegible In the event of safety relevant changes to the machine or in its operational behavior shut the machine down immediately with and label it accordingly Repor...

Page 12: ... obstructions at the place of work which hinder the work procedure or the use of the machine must be removed Work on the machine s electrical equipment may only be carried out by a qualified electrician or by trained personnel under the management and supervision of a qualified electrician and in compliance with the electronic regulations The operator must be specified as the responsible party wit...

Page 13: ...rain from any unsafe working procedures Implement measures to ensure the floor saw is only used if it is safe and functional Check the floor saw for outwardly recognizable damage and defects prior to every shift Notify the responsible place person immediately of any changes including the operational behavior Switch off the machine immediately if necessary and secure it against restarting In the ev...

Page 14: ...n unexpectedly Before cleaning all openings into which cleaning products must not ingress for safety and or functional reasons must be covered and sealed Electric engines switches and plug cords are particularly at risk Remove covers tape completely after finishing the cleaning work Always tighten loosened screw connections during maintenance and repair work If it is necessary to disassemble safet...

Page 15: ...er Do not eat drink or smoke in the work area 2 5 3 Noise See Section 3 3 2 5 4 Exhaust fumes Machines with internal combustion engine must not be operated in confined areas 2 6 Transport When moving with a crane slings with sufficient lifting capacity must be used Check slings for damage beforehand Secure the load properly in compliance with national regulations The motor of the floor saw must be...

Page 16: ...ine is not operated immediately after unpacking it must be protected from humidity and dirt 2 8 Environmental protection Packing material cleaning agents used or residual operating materials and unpacked wear parts such as drive belts or engine oils must be sent for recycling in line with the applicable environmental protection provisions for the place of use 2 9 Disposal When the device reaches t...

Page 17: ...cutting depth adjustment Pos 2 Handwheel locking device Pos 3 Water tank Pos 4 Lifting point Pos 5 Engine Pos 6 Pointer Pos 7 Blade guard Pos 8 Belt guard Pos 9 Parking lock Pos 10 Emergency Stop Button Pos 11 Handlebar vibration dampened and height adjustable 1 2 3 5 6 7 8 4 9 10 11 ...

Page 18: ...Diamond blade diameter 500 mm Blade arbor 25 4 mm Blade RPM 2300 1 min Weight 108 kg 108 kg Water tank capacity 30 Liter Engine 1 Zylinder Honda 1 Zylinder Loncin Power kW PS 8 7 kW 11 7 PS 8 2 kW 11 1 PS Fuel Petrol unleaded ROZ 91 Cooling Air cooled Dimension during operation L W H 1100 620 1020 mm 1040 mm 1055 mm 620 mm ...

Page 19: ...lade in the floor saw Measurement tolerances 2 5 dB for the evaluated sound power level 4 dB for the evaluated emission sound pressure level The emissions sound pressure level was determined in accordance with the EN ISO 3744 and EN 13862 standards and EC Directive 2000 14 EC 3 4 Hand arm vibration WARNING Danger due to vibration Vibrations can cause damage to bones or joints and circulation probl...

Page 20: ...d in the fuel engine operating manual Grease points Only use quality grease on the grease nipple The grease used on the floor saw bears the designation Energrease LS2 BP Lithium saponified multi purpose grease of NLGI Class 2 according to DIN 51818 NLGI GC LB Grade 2 Water supply The water tank may only be filled with clean water The water pressure in the supply line must not exceed 5 bar If neces...

Page 21: ...zard Burns from touching hot engine parts Do not touch any engine parts Wear protective gloves Allow the engine to cool down before refueling NOTICE Store fuel safely The fuel may only be stored in containers approved for this purpose The tanks must be marked accordingly Sequence Stop the engine and activate the parking brake Let engine cool down if possible Clean the cover on the fuel engine then...

Page 22: ...os 1 and lock it in position Release Lift lever Pos 1 with foot 4 5 Establish water supply WARNING Insufficient cooling water may destroy the blade If the wet cutting saw blade is not supplied with sufficient cooling water parts may break off and there is a risk of overheating The grinding dust will not be properly bound Always ensure the saw blade is cooled Wear personal protection equipment Only...

Page 23: ...tment and indicator NOTICE Always lower blade slowly to avoid damage to the blade segments Lower blade with handwheel Pos 1 until it just touches the cutting surface Release the wing screw Pos 2 and zero the indicator on scale Pos 3 Tighten wing screw The cutting depth can now be read from the scale A Blade diameter B Cutting depth 1 2 3 1 A B ...

Page 24: ...24 72 4 8 Aligning Machine with cut line Use the pointer and the rear nose on the frame to exactly align the diamond blade on the cut line ...

Page 25: ...st be switched off and secured against unexpected restart Always check saw blades before installing Blade for wet cutting 1 Is the blade approved and suitable for the cutting work 5 Do blade and mounting have the correct dimensions 2 7 Does it comply with the approved cutting speed 3 4 Direction of rotation 6 Are all segments available The segments aren t undercut Did the blade overheat blank stee...

Page 26: ...wing steps 1 Activate the parking brake 2 Set ignition switch to OFF 3 Disconnect water hose from blade guard 4 Loosen the bolt Pos 1 and fold up Blade guard Pos 2 5 Loosen bolt Pos 3 and remove disc Pos 4 as well as the pressure disc Pos 5 6 Clean all contact surfaces 7 Place diamond blade on flange Pos 6 Observe sense of rotation down cut 8 Place pressure disc on arbor and secure with bolt 9 Fol...

Page 27: ...tions must be avoided Fuel can leak or engine oil can run into the combustion chamber of the engine and damage the engine Maximum inclination to all sides 30 Do not place the machine on one side Only transport in an upright position All moving parts that could fall or swing during transport must be removed Transport Position Activate parking brake Pos 1 Set ignition switch to OFF Pos 2 Close fuel ...

Page 28: ...y only be lifted in the transport position Sequence Establish transport position see 5 1 Hang the floor saw into the crane lug with a slinging means with sufficient load capacity Appoint a competent signalperson for the lifting process Use only a suitable transport vehicle with sufficient load capacity Always keep an eye on the floor saw For recommissioning proceed in accordance with the operating...

Page 29: ...floor saw in transport position Secure the floor saw via the chain points Use suitable lifting and lashing straps Lashing points Sequence Establish transport position see 5 1 Use suitable and adequate lashing equipment at tie down points ATTENTION Lash the machine only as shown Do not load the frame with excessive pretension Use lashing straps 25mm wide with lashing capacity LC 400daN ...

Page 30: ...ep the machine clean and only operate it in a technically perfect condition Ensure a stable water supply Remove all obstacles from the cutting area Ensure good lighting at night Only make straight cuts DANGER Poisonous exhaust fumes The exhaust gases of the internal combustion engine contain carbon monoxide It is invisible odorless and tasteless and can cause unconsciousness and suffocation It can...

Page 31: ... and control commands slowly evenly and in a controlled manner If deep cuts have to be made this must be done in several steps The joint should be pre cut using a smaller and wider saw blade and then deepened using a larger and thinner saw blade Preparing for start up The following prerequisites must be met to safely and properly use the floor saw Check the floor saw for damage loose screw connect...

Page 32: ... Emergency switch released Starting the engine 1 Activate parking brake Check fuel air filter and oil level 2 Open fuel valve 2 Set Choke 1 to Closed 3 Set throttle 3 to 1 3 open 4 Set ignition switch to 5 ON I 5 Pull starter cord 4 slowly until resistance is felt Then pull firmly to start Let starter cord retract but do not let go of fully extended cord 6 Gradually open Choke 1 as engine heats up...

Page 33: ...r from the side facing away from the saw blade WARNING Always maintain the greatest possible safety distance from the saw blade Sequence 1 Lift blade fully out of the kerf 2 Activate the parking brake 3 Set throttle to MIN 4 Close fuel valve 5 Set ignition switch to 0 OFF ...

Page 34: ... working position behind the handle bars WARNING Danger in the work zone When running the machine poses a high risk of injury if it is not operated and used responsibly and in accordance with the specifications The operator must remain behind the handle bars while cutting The floor saw may only be operated by one person ensure all other personnel vacate the cutting area or close off the area When ...

Page 35: ...or water connection 8 Slowly lower the blade to the cutting depth using the hand wheel 9 Release the parking brake 10 Start feed motion via the handlebars 11 Cut with adjusted feed speed WARNING Destruction of sawblade from lack of cooling water If the saw blade is not supplied with sufficient cooling water for wet cutting there is a danger of overheating and segments may break out The grinding du...

Page 36: ...y signs and stickers Replace illegible or damaged safety signs immediately Material See 4 1 Connections and Consumables before each use daily weekly monthly Visual inspection for defects Clean floor saw Check motor oil level Change motor oil every 6 months Check Air filter Replace air filter and spark plug every 6 months earlier if required Grease lubrication points Apply spray lubrication on spin...

Page 37: ... the engine securely shut off Effects of incorrectly tensioned drive belt Drive belt too loose Drive belt slips on the V belt pulley no or poor power transmission excessive wear Drive belt too tight Excessive wear excessive heating of the V belt pulleys with consequential damage Check D Check the tension of the drive belts by pressing them Remove the drive belt cover Pos 1 Check by pressure test w...

Page 38: ... 3 Loosen the lock nut Pos 3 4 Increase or decrease the belt tension with the tensioning screw Pos 2 5 Remove the drive belt Pos 4 in a relaxed state and replace it with a new set 6 Adjust the belt tension with the tensioning screw 7 Counter the tensioning screw and tighten the motor slide 8 Install the belt cover 4 2 3 2 ...

Page 39: ...ially in dry operation The maintenance intervals of the air filter must then be shortened Sequence Unscrew wing nut and remove cover Unscrew wing nut Pull off and wash out the foam sheath Knock out or replace air filter element Visual inspection of the seal Reassembly in reverse order 7 4 Oil level check Set up the device on a horizontal surface Activate parking brake Deactivate the engine safely ...

Page 40: ...ched off before maintenance or repair work Secure the machine against being unintentionally reactivated Maintenance and service work may only be carried out by qualified technical personnel See Engine manufacturer manual for service details daily monthly ...

Page 41: ...pply V belts slip Check v belts retighten Engine performance not satisfactory Check engine manufacturer manual The floor saw does not start No fuel Check fuel tank Fuel filter or Spark plug soiled Check clean or replace as required Emergency Stop button activated Release Emergency Stop Ignition switch in wrong position Set ignition switch to I ON Handwheel does not turn Handwheel is blocked Remove...

Page 42: ...ended to serve as evidence of maintenance work carried out and service log book All maintenance work and services must be logged as evidence Machine type Serial number year of manufacture Date Maintenance work or servicing completed Date signature ...

Page 43: ... and area of application The parameters must be correct in order to achieve the best results The optimal cutting performance can be determined with this diagram The prices of the tools can be determined in the LISSMAC sales booklet This sales booklet can be obtained from the manufacturer at any time Storing tools Unused tools must be protected from moisture The segments installed around the saw ba...

Page 44: ... cables hoses collars plugs couplings and switches for pneumatics hydraulics water electricity fuel Guide elements such as guide bars guide bushes guide rails rollers bearings slide protection supports Clamping elements in fast separating systems Slide and roller bearings which do not run in the oil bath Shaft seals and sealing elements Friction and overload couplings brake devices Carbon brushes ...

Page 45: ...45 72 10 SPARE PARTS ...

Page 46: ...46 72 Abb 0 ...

Page 47: ...47 72 Abb 01 ...

Page 48: ...48 72 Abb 01 1 ...

Page 49: ...cherungsmutter Locking nut 01 1 6 300177 DIN 125 A10 5 verz Scheibe Washer 01 1 7 360151 DIN933 M10x80 verz Sechskantschraube Hexagon bolt 01 1 8 300146 DIN934 M10 verz Sechskantmutter Hexagon nut 01 1 9 300343 DIN933 M10x20 verz Sechskantschraube Hexagon bolt 01 1 10 300124 DIN933 M8x20 verz Sechskantschraube Hexagon bolt 01 1 11 300166 DIN 125 A13 verz Scheibe Washer 01 1 12 300384 DIN7991 8x20 ...

Page 50: ...50 72 Abb 01 2 ...

Page 51: ...DIN9021 Ø8 4 verz Scheibe Washer 01 2 18 300384 DIN7991 8x20 verz Senkschraube m Innensechskant Countersunk screw m Hex 01 2 19 300367 DIN912 M8x16 verzinkt Zylinderschr m Innensechskant Cylinder screw with hexagon socket 01 2 20 300240 DIN980 M10 verz Sicherungsmutter Locking nut 01 2 21 300263 DIN7349 Ø10 5 verz Scheibe Washer 01 2 22 300193 DIN933 M10x35 verz Sechskantschraube Hexagon bolt 01 2...

Page 52: ...52 72 Abb 01 3 ...

Page 53: ...300267 DIN427 M10x25 Schaftschraube Shaft screw 01 3 31 300202 VS10 Schnorrsicherung Schnorr Safety Washer 01 3 32 300169 DIN933 M10x35 links verz Sechskantschraube Hexagon bolt 01 3 33 1072734 DIN6885 A6x6x16 Passfeder Feather key 01 3 34 300263 DIN7349 Ø 10 5 verz Scheibe Washer 01 3 35 300240 DIN980 M10 verz Sicherungsmutter Locking nut 01 3 36 302216 DIN6885 A8x7x56 Passfeder Feather key 01 3 ...

Page 54: ...54 72 Abb 02 ...

Page 55: ...gine 1 01 XXX 1 02 XXX 1 03 XXX 1 04 XXX 1 05 XXX 1 06 XXX 02 2 1072708 PK Keilrippenscheibe Motor V ribbed pulley Motor 02 3 300729 DIN9021 8 4x38x1 5 Karosseriescheibe Body pane 02 4 300356 DIN933 M8x35 verz Sechskantschraube Hexagon bolt 02 5 200387 DIN6885 A7x7x32 Passfeder Feather key ...

Page 56: ...56 72 Abb 03 ...

Page 57: ...57 72 Abb 03 1 ...

Page 58: ...ate 03 1 5 1072637 Halteblech retaining plate 03 1 6 1072780 Blechhaken Sheet metal hooks 03 1 7 1072691 Halteklammer Holding clamp 03 1 8 400640 Kontaktelement_Not Aus Contact element_emergency stop 0 3 1 8 1 404646 Not Aus Schild Emergency stop sign 03 1 9 400639 NOT AUS Taster D 40 EMERGENCY STOP button D 40 03 1 10 300343 DIN933 M10x20 verz Sechskantschraube Hexagon bolt 03 1 11 300177 DIN 125...

Page 59: ...59 72 Abb 03 2 ...

Page 60: ...Zweilochflanschlager Two hole flanged bearing 03 2 20 1072933 Ø15 Geteilter Klemmring Split clamping ring 03 2 21 1007469 GN 522 3 200 K16 R Handrad Handwheel 03 2 22 300176 DIN933 M10x30 verz Sechskantschraube Hexagon bolt 03 2 23 300342 DIN933 M10x25 verz Sechskantschraube Hexagon bolt 03 2 24 300193 DIN933 M10x35 verz Sechskantschraube Hexagon bolt 03 2 25 300177 DIN 125 A10 5 verz Scheibe Wash...

Page 61: ...61 72 Abb 03 3 ...

Page 62: ...Wassertank 03 3 30 02 280109 MS m SKT AG 1 2 IG 3 4 Reduzier Gewindenippel 03 3 30 03 262697 für G 1 2 Polyamid Dichtung 03 3 30 04 263361 1 2 AGx9mm Schlauchverschraubung 03 3 30 05 200322 9x3mm mit Einlage PVC Schlauch 03 3 30 06 280131 Messing 10 mm GEKA Kupplung 03 3 30 07 1073164 1 2 IG IG Winkel 90 Grad Nr 90 ...

Page 63: ...63 72 Abb 03 4 ...

Page 64: ...h re 03 4 32 04 211416 Handgriff 03 4 32 05 1072559 MGI 30 x 30 Gummipuffer 03 4 32 06 300343 DIN933 M10x20 verz Sechskantschraube Hexagon bolt 03 4 32 07 300635 DIN7380 8x14 verz Linsenkopfschraube Oval head screw 03 4 32 08 300125 DIN125 A8 4 verz Scheibe Washer 03 4 32 09 300177 DIN125 A10 5 verz Scheibe Washer 03 4 32 10 300146 DIN934 M10 verz Sechskantmutter Hexagon nut ...

Page 65: ...65 72 Abb 03 5 Abb 03 6 ...

Page 66: ...5 A10 5 verz Scheibe Washer Abb Pos Artikel Nr Spezifikation Deutsch English 03 6 34 1074362 Rad Feststeller wheel lock 03 6 34 01 1057016 Feststeller Locking device 03 6 34 02 1072682 Winkel Angle 03 6 34 03 300729 DIN9021 8 4x38x1 5 Karosseriescheibe Body pane 03 6 34 04 300834 DIN980 M8 verz Sicherungsmutter Locking nut 03 6 34 05 300124 DIN933 M8x20 verz Sechskantschraube Hexagon bolt 03 6 34 ...

Page 67: ...67 72 Abb 03 4 ...

Page 68: ...lhahn Ball valve 03 4 2 03 280104 MS m Außengewinde 1 2 GEKA Kupplung GEKA coupling 03 4 2 04 300046 DIN1665 M8x16 Sicherungsschraube Locking screw 03 4 2 05 300125 DIN125 A8 4 verz Scheibe Washer 03 4 2 06 300834 DIN980 M8 verz Sicherungsmutter Locking nut 03 4 3 1074368 Spritzschutz 03 4 4 360152 DIN933 M10x100 verz Sechskantschraube Hexagon bolt 03 4 5 300177 DIN125 A10 5 verz Scheibe Washer 03...

Page 69: ...69 72 Abb 05 Abb 06 ...

Page 70: ...bezeichnung das Baujahr und die Maschinen Nummer angeben Technische Änderungen vorbehalten Wir machen ausdrücklich darauf aufmerksam dass nicht von uns gelieferte Teile auch nicht von uns geprüft und freigegeben sind Der Einbau und die Verwendung solcher Produkte können die Eigenschaften Ihres Gerätes negativ verändern und dadurch die Sicherheit beeinträchtigen Für Schäden die durch die Verwendung...

Page 71: ...Officer Head of design technical documentation Machine description The floor saw is solely intended for wet cutting joints in concrete or asphalt with a diamond tipped tool COMPACTCUT 201 P 1 Zylinder Honda COMPACTCUT 201 P 1 Zylinder Loncin Max Cutting depth 200 mm Diamond blade Ø max 500 mm Blade arbor Ø 25 4 mm Engine 1 Zylinder Honda 1 Zylinder Loncin Power max 8 7 kW 11 7 PS 8 2 kW 11 1 PS Bl...

Page 72: ...72 72 ...

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