Rev: 08.15.2018
Winnebago In-Wall® Repair Manual 22MAR17
In-Wall
®
Slide-Out
(Winnebago)
REPAIR MANUAL
Page 1: ...Rev 08 15 2018 Winnebago In Wall Repair Manual 22MAR17 In Wall Slide Out Winnebago REPAIR MANUAL ...
Page 2: ...to be repaired or replaced entirely Safety Information Failure to act in accordance with the following may result in death serious injury coach or property damage The In Wall Slide Out System is intended for the sole purpose of extending and retracting the slide out room Its function should not be used for any purpose or reason other than to actuate the slide out room To use the system for any rea...
Page 3: ... that is outside of suggested parameters Prior to slide out repair or replacement be sure to check the following 1 Check assembly and slide room for any type of obstruction that may have caused the initial concern 2 Inspect the wiper seals for tearing or other damage 3 Make sure that the wiper seals are not being pulled into the gear rack causing binding 4 Check that the interior and exterior bulb...
Page 4: ...Remove first 3 sets of screws in each rack on the interior side of slide room 2 Extend the slide room until about 8 of the room is left inside the unit 3 Support the slide room with a screw jack or other adequate support before continuing 4 Place the 2x4 block on top of the slide room standing on its edge between the T Molding and side of the unit 5 Reach inside the top of the slide column to disc...
Page 5: ... the slide room 10 Pan Head Screws Fig 7 12 Carefully slide the ends of the gear racks past the bulb seal on the T molding 13 Pull the full system out and set aside Note LCI recommends that inspection and repair of the assembly be done on a clear workbench to prevent further damage to the system 14 If motor is still in the column remove at this time By removing the clamp strap previously the motor...
Page 6: ... B Gibs Fig 8A In the event that a gib is found to be broken or loose the inspected system should be replaced entirely This includes a broken loose or missing rivet C Metal shavings near the spur gear During inspection of the bearing block it is important to look for shavings around the spur gear See locations outlined in Fig 9A B C This could indicate excessive wear around the torque shaft caused...
Page 7: ...to the new gear rack Note Remember to start your measurement from the notched end Fig 10A of the gear rack to ensure proper end of the gear rack is cut 3 Check measurement prior to cutting 4 Make the cut to the non notched end of the rack Fig 10B preferably with a chop saw to prevent angled cut or chewed appearance 5 De burr the cut end with a fine file or emery paper 6 Insert the corresponding fo...
Page 8: ...ted on the foot Fig 14A with the rib in the shoe Fig 13A and press into place 2 Gear racks can now be installed back into the columns Note Please refer to the Re timing Procedure section of this manual on Page 11 3 If all other concerns have been addressed the assembly can now be installed back onto the unit See Assembly Installation Procedure on Page 12 Fig 13 Fig 14 Note On certain systems the b...
Page 9: ...ig 15 1 Remove the corresponding snap ring to allow for removal of damaged v roller 2 Inspect v roller arm for damage If v roller arm is damaged see bearing block replacement instructions on Page 10 3 Slide new v roller onto the v roller arm 4 Replace the snap ring be careful not to spread the snap ring open too far and inspect for proper seating 5 Lube the v roller bearings with CRC Power Lube wi...
Page 10: ...ft is removed Bearing Block Spur Gear Bearing Block Rivet Note If only replacing the spur gears place the new spur gears into the bearing blocks with the standoff of each spur gear oriented to the bottom otherwise bearing block damage will occur Figs 19A 20A Reinsert the torque shaft from the top of the column back through both bearing blocks and spur gears Skip to step 6 3 Remove the rivets that ...
Page 11: ... one of the gear racks to remove it from the bearing block Note Both gear racks will move Be sure when removing the gear racks that they do not fall to the floor or sustain any damage 2 Finish pulling the second gear rack free if necessary 3 When feeding the gear racks back in start from the notched side Gently start the gear racks into the bearing blocks evenly 4 Once both gear racks are engaged ...
Page 12: ...amp strap to the C column Note If installing a new assembly remove the shipping angles before continuing this procedure 4 Gently slip the system through the opening between the slide room and the side wall opening Tuck the gear racks inside the bulb seal attached to the T molding 5 Align the bottom lip of the lower gear rack with the bottom edge of the slide room Fig 21 6 Push the bottom gear rack...
Page 13: ...lush with the side wall of the coach Note Adjustment to the screw jack may be necessary to assure the clamp strap is parallel to the sidewall of the coach 13 Screw the clamp strap into the side wall by placing a screw in the strap by each rack and in the middle of the strap to ensure the rack is straight Fill in remaining screws Fig 22 Remove the screw jack 14 From the inside of the coach connect ...
Page 14: ... be replaced a repair kit that includes one upper and one lower bearing block four plastic rivets and 2 aluminum rivets is available The part number for that kit is 379060 Clear Part Black Part Description 379185 379187 Winnebago Fixed Repair Package 379186 379188 Winnebago Float Repair Package Bearing Block Repair Kit Kit Description 379060 Bearing Block Kit with Rivets ...
Page 15: ...Rev 08 07 18 Page 15 CCD 0001772 Notes ...
Page 16: ...d Any unauthorized use shall void any applicable warranty The information contained in this manual is subject to change without notice and at the sole discretion of LCI Revised editions are available for free download from lci1 com Please recycle all obsolete materials For all concerns or questions please contact Lippert Components Inc Ph 574 537 8900 Web lci1 com Email customerservice lci1 com Re...
