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Linhai M750L T3, Owner'S/Operator'S Manual

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Linhai M750L T3 Owner'S/Operator'S Manual Download Page 79

                                  M750L T3 OWNER’S/OPERATOR’S MANUAL 17.0 

16. MAINTENANCE 

16-23 

 

Headlight Lamp Replacement 

WARNING 

Keep your headlights and taillights clean. Poor light while riding can result in 

an accident causing severe injury or death. 

 

CAUTION 

Do not service while headlight is hot. Serious burns may result. 

Do not touch a halogen lamp with bare fingers. Oil from your skin leaves a 

residue, causing a hot spot which will shorten the life of the lamp. 

 

 
 
 
 
 

 

 

 

 

 

 

 

 

 

Lamp Replacement 

Summary of Contents for M750L T3

Page 1: ...ing Vehicle Assembly Operation Maintenance THIS VEHICLE IS NOT DESIGENED FOR USE ON RENTAL TRACKS OR RACING BEFORE OPERATING THIS VEHICLE THE OWNER AND EACH OPERATOR MUST HAVE READ AND HAVE AN UNDERSTANDING OF ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF THE VEHICLE ...

Page 2: ... I N 6 1 7 CONTROL AND FUNCTIONS 7 1 7 13 8 STARTING THE ENGINE 8 1 9 VEHICLE BREAK IN PERIOD 9 1 10 RIDING GEAR 10 1 11 CARRYING LOADS 11 1 11 3 12 RIDING 12 1 11 12 13 CVT SYSTEM 13 1 13 2 14 BATTERY 14 1 14 3 15 EXHAUST SYSTEM 15 1 16 MAINTENANCE 16 1 16 27 17 TROUBLE SHOOTING 17 1 17 7 18 TOOLS 18 1 19 SPECIFICATION 19 1 19 2 20 WIRING DIAGRAM 20 1 ...

Page 3: ...erial If you did not receive any of the material listed above please call your dealer and request to have them sent to you Important Safety Notice Never make any modifications to the engine drive system mechanical or electrical systems of your ATV Never install aftermarket parts or accessories intended to increase the speed or power of your ATV Failure to follow these warnings increases the possib...

Page 4: ... this ATV Never operate at excessive speeds Always travel at a speed which is proper for the terrain visibility and operating conditions and your experience Never attempt wheelies jumps or other stunts Always inspect your ATV each time you use it to make sure it is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in this manual Always keep...

Page 5: ...eck for obstacles before operating in a new area Never attempt to operate over large obstacles such as large rocks or fallen trees Always follow proper procedures when operating over obstacles as described in this manual Always be careful of skidding of sliding On slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control Avoid ...

Page 6: ...ON KNOW YOUR VEHICLE BEFORE YOU BEGING RIDING Read this manual thoroughly referring to the various areas which are being discussed on your machine Operating this vehicle carries with it responsibilities for your personal safety the safety of others and the protection of our environment NOTE Illustrations used in this manual are for general representation only Your model may differ ...

Page 7: ...hroughout this manual to convey the following messages This is the safety alert symbol When you see this symbol on your machine or in this manual be alert to the potential for personal injury Your safety is involved WARNING Indicates a potential hazard which could result in severe injury or death CAUTION Indicates a potential hazard which may result in minor personal injury or damage to the ATV CA...

Page 8: ... the engine is hot NOTE Warning decals have been placed on the vehicle for your protection Read and follow the instructions on each decal carefully In the event any decal becomes illegible or comes off contact your dealer for a replacement Attention There is a risk of fire from driving the vehicle on the ground where grass has drived up or parking the vehicle on such surface while the engine is ho...

Page 9: ...M750L T3 OWNER S OPERATOR S MANUAL 17 0 3 SFETY WARNING 3 2 2 3 4 5 ...

Page 10: ...M750L T3 OWNER S OPERATOR S MANUAL 17 0 3 SFETY WARNING 3 3 6 7 ...

Page 11: ...M750L T3 OWNER S OPERATOR S MANUAL 17 0 3 SFETY WARNING 3 4 8 9 10 11 ...

Page 12: ...M750L T3 OWNER S OPERATOR S MANUAL 17 0 3 SFETY WARNING 3 5 12 13 14 15 ...

Page 13: ...M750L T3 OWNER S OPERATOR S MANUAL 17 0 3 SFETY WARNING 3 6 16 17 ...

Page 14: ...M750L T3 OWNER S OPERATOR S MANUAL 17 0 3 SFETY WARNING 3 7 18 19 ...

Page 15: ...on adjustment and fluid level includes auxiliary brake 4 Throttle check for free operation and closing 5 Headlight Taillight Brakelight check operation of all indicator lights and switches 6 Engine stop switch check for proper function 7 Wheels check for tightness of wheel nuts and axle nuts check that axle nuts are secured by cotter pins 8 Air cleaner element check for dirt clean or replace 9 Ste...

Page 16: ...E HAZARD Beginning and inexperienced operators should complete the certified training course They should then regularly techniques described in the Owner s Manual For more information about the training course contact an authorized ATV dealer WARNING POTENTIAL HAZARD Operating this ATV without wearing an approved helmet eye protection and protective clothing WHAT CAN HAPPEN Operating without an ap...

Page 17: ... your balance and perception Could result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV WARNING POTENTIAL HAZARD Operating this ATV at excessive speeds WHAT CAN HAPPEN Increases your chances of losing control of the ATV which can result in an accident HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain visibility...

Page 18: ...0 5 OPERATION WARNINGS 5 3 WARNING POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps ...

Page 19: ...ction and maintenance procedures and schedules described in the Owner s Manual WARNING POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV If you remove a foot from the footrest your foot or leg may come into cont...

Page 20: ...ATV on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the ATV overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV ...

Page 21: ... on such terrain Always be especially cautious on these kinds of terrain WARNING POTENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Could cause loss of control or cause ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in the Owner s Manual Always check the terrain carefully before you start up any hill Never climb hills with excessivel...

Page 22: ...nual Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speed WARNING POTENTIAL HAZARD Operating on excessively steep hills WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities Practice on s...

Page 23: ...ll at an angle which would cause the vehicle to lean sharply to one side Go straight down the hill where possible WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause ATV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in the Owner s...

Page 24: ...se all forward speed Keep weight uphill Apply the brakes Lock parking brake after you are stopped If you begin rolling backwards Keep weight uphill never apply engine power Never apply the rear brake while rolling backwards Apply the single lever brake gradually When fully stopped apply rear brake as well and then lock parking brake Dismount on uphill side or to either side if pointed straight uph...

Page 25: ...me caution when riding over large obstacles such as large rocks or fallen trees If you cannot avoid obstacles always follow proper procedures as described in the Owner s Manual WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You may lose control of the ATV You may also regain traction unexpectedly which may cause the ATV to overturn HOW TO AVOID THE HAZARD On slippery surfaces such as...

Page 26: ...avoid water go slowly balance your weight carefully avoiding sudden movement maintain a slow and steady forward motion do not make sudden turns or stops and do not make sudden throttle changes Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the pads WARNING POTENTIAL HAZARD Improperly oper...

Page 27: ...s vehicle Always maintain proper tire pressure a described in the Owner s Manual WARNING POTENTIAL HAZARD Operating this ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or us...

Page 28: ...d Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking Always follow the instructions in the Owner s Manual for carrying cargo or pulling a trailer WARNING POTENTIAL HAZARD Riding on frozen lakes and rivers WHAT CAN HAPPEN Severe injury or death can result if the ATV and or the operator break through the ice HOW TO AVOID THE HAZARD Never ride you ATV on a frozen...

Page 29: ... brakes throttle and steering for possible damage WARNING Safe operation of this rider active vehicle requires good judgement and physical skills Persons with cognitive or physical disabilities who operate this vehicle have an increased risk of overturns and loss of control which could result in severe injury or death CAUTION Keep combustible materials away from exhaust system Fire may result ...

Page 30: ...den to operate the tractor which is installed implement or connected trailer 3 When connecting the dragging implement or trailer to ATV it maybe cause personal injury if the person is lack of necessary experience So the professional should be invited when necessary 4 The implement should have fallen to ground before people leaving the ATV 5 People should keep away from the areas between ATV and tr...

Page 31: ...key and store in a safe place Your key can be duplicated only by obtaining a key blank and having it cut by mating it with your existing key Record Key Number The vehicle frame and engine serial numbers are important for model identification when registering your vehicle obtaining insurance or whenever replacement parts are required In the event your vehicle were stolen these numbers are essential...

Page 32: ...o ON 3 Sit on the vehicle 4 Turn the engine stop switch to RUN 5 Turn the ignition key to ON press the starter button 6 Do not press the throttle more than 20 while starting the engine 7 Activate the starter for a maximum of five seconds releasing the button when the vehicle starts If engine does not start release the starter for another five seconds Repeat this procedure until engine starts When ...

Page 33: ... approximately 10 seconds before pressing it again 3 Immediately after the engine starts operate the choke knob to keep fast idle 4 Continue warming up the engine until it runs smoothly and responds to the throttle with the choke knob in the fully OFF B position 5 If idling is unstable open the throttle slightly High Air Temperature 35 For M750L T3 ...

Page 34: ... a limit to half throttle during the break in periods 1 Locknut 2 Adjuster 1 Fill fuel tank 2 Check oil reservoir level indicated on dipstick Add oil if necessary 3 Drive slowly at first Select an area which is open and will give you room to familiarize yourself with vehicle operation and handling 4 Vary the throttle positions Do not operate at sustained idle 5 Perform regular checks on fluid leve...

Page 35: ...ost important piece of protective gear for safe riding A helmet can prevent a severe head injury Select an approved helmet 2 Eye Protection A pair of goggles or helmet face shield offer the best protection for your eyes 3 Gloves off road style 4 Boots A pair of strong over the calf type boots with heels such as mo to cross boots 5 Clothing To protect your body long sleeves and pants should always ...

Page 36: ...ng of the front rack can obstruct the headlight beam reducing night visibility Do not obstruct the headlight beam with cargo Use of low forward gear is recommended in heavy pulling situations to extend belt life WARNING Correct loading of this vehicle is necessary to maintain proper stability and operating characteristics Overloading or incorrect positioning of the load affects the vehicle s turni...

Page 37: ...e racks raises the center or gravity of the vehicle and creates a less stable operating condition When cargo loads are carried high on the racks the weight of the loads must be reduced to maintain stable operating conditions OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS Avoid handling off centered loads which cannot be centered Always attach the tow load to the hitch point designated for your...

Page 38: ...hinery should it separate from the tractor drawbar Use a chain with the strength rating equal to or greater than the gross weight of the towed machinery Attach the chain to the tractor drawbar support or other specified anchor location Allow only enough slack in the chain to permit turning Do not use safety chain for towing ...

Page 39: ...it serviced by the authorized dealer WARNING You must inspect you ATV each time before riding to ensure it is in proper working order If proper inspection is not done severe injury or death could result See 4 DAILY PRE RIDE INSPECTION 1 Sit upright with both feet on footrests and both hand on the handlebars 2 After starting the engine and allowing it to warm up shift the transmission into gear 3 C...

Page 40: ...an the inside wheels when turning and the inside tire must slip traction slightly To turn steer in the direction of the turn leaning your upper body to the inside of the turn while supporting your weight on the outer footrest This technique alters the balance of traction between the rear wheels allowing the turn to be made smoothly The same leaning technique should be used for turning in reverse W...

Page 41: ...ding the trail and avoiding quick sharp turns which can cause skids 3 Correct a skid by turning the handlebars in the direction of the skid and shifting your body weight forward 4 Never apply brakes during a skid Complete loss of ATV control can result 5 Do not operate on excessively slippery surfaces 6 Always reduce speed and use additional caution WARNING Failure to exercise care when operating ...

Page 42: ...le control or overturning of the ATV could occur causing severe injury or death Whenever traveling uphill always travel straight uphill and 1 Avoid steep hills 15 maximum 2 Keep both feet on the footrests 3 Transfer you weight forword 4 Proceed at a steady rate of speed and throttle opening 5 Remain alert and be prepared to take emergency action This may include quick dismounting of the ATV ...

Page 43: ...nto the hill transferring your upper body weight toward the hill while keeping your feet on the footrests 3 Steer slightly into the hill to maintain vehicle directions If vehicle begins to tip quickly turn the front wheel downhill if possible or dismount on the uphill side immediately WARNING Improperly crossing hills or turning on hills can be dangerous Loss of vehicle control or overturning of t...

Page 44: ...eight to the rear of the vehicle 3 Slow down 4 Apply the brakes slightly to aid in slowing Familiarize yourself with the auxiliary rear brake pedal and its use in the event loss of normal service brakes occurs WARNING Do not travel at excessive speeds It is dangerous and can cause loss of vehicle control and tipping resulting in severe injury or death ...

Page 45: ...hill of ATV turn handlebars full left while facing front of ATV 5 While holding service brake release parking brake lock and slowly allow ATV to roll around to your right until ATV is pointing across the hill or slightly downward 6 Lock the parking brake and remount ATV from the uphill side maintaining body weight uphill 7 Restart engine with transmission still in forward release parking brake and...

Page 46: ...s 3 Proceed slowly avoiding rocks and obstacles if possible 4 After crossing dry the brakes by applying light pressure to the lever until braking action is normal CAUTION Never operating the ATV through deep or fast flowing water NOTE After running the vehicle in water it is critical your machine is serviced as outlined in the maintenance chart see 16 maintenance The following areas need special a...

Page 47: ...r at the very least to water depth not more than 8 inch 200mm Turn the fuel valve to OFF Remove the spark plug Turn the engine over several times with electric start Dry the spark plug and reinstall or replace with a new plug Turn the fuel valve to ON Attempt to start the engine If necessary repeat the drying procedure Take the machine to your dealer for service as soon as possible whether you suc...

Page 48: ...rn to read the trail as you ride Stay on the right side of the trail if possible and be constantly alert for hazards such as logs rocks and low hanging branches WARNING Not all obstacles are visible Travel with caution on trails severe injury or death can vehicle comes in contact with a hidden obstacle ...

Page 49: ...reverse 5 Never open the throttle suddenly while backing NOTE This ATV is equipped with a reverse speed limiter Do not operate at wide open throttle Only open the throttle enough to maintain a desired speed CAUTION Opening the throttle more than required may cause excessive fuel to build in the exhaust resulting in engine popping and or engine damage WARNING Opening the throttle more than required...

Page 50: ...t is neceddary to park on an incline always block the rear wheels on the down hill side as shown above 4 Do not leave the ATV on a hill depending on the parking brake for more than five minutes 5 If the transmission will not come out of PARK the LH700 ATV should be rocked backwards and forwards a small distance whilst keeping light pressure on the gear lever Be careful to apply the hand brake as s...

Page 51: ...s Routine maintenance is the responsibility of the owner Always follow recommended maintenance procedures See you dealer The CVT housing must be securely in place during operation Failure to comply with this warning can result in severe injury or death Low Range Use May Reduce CVT Operating Temperatures The basic operation of the CVT system is dependent on engine speed and vehicle torque requireme...

Page 52: ...hile operating at low ground speeds the air temperature in the clutch will be reduced Reducing the temperature inside the clutch cover extends the life of the CVT components belt cover etc When To Use Low Range The following lists provide a guideline for when to use low range rather than high Low Range Basic operation at speeds less than 7 MPH 11km h Heavy pulling Riding through rough terrain swam...

Page 53: ... or milk Follow with milk of magnesia beaten egg or vegetable oil Call physician immediately Eyes Flush with water for 15minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN Replenishing the Battery Fluid MF B...

Page 54: ... one cup water to prevent damage to the ATV Battery Installation and Connections WARNING To avoid the possibility of explosion always connect battery cables in the order specified Red positive cable first black negative cable last An exploding battery can cause serious injury or death Battery terminals and connections should be kept free of corrosion If cleaning is necessary remove the corrosion w...

Page 55: ...ce Before reusing take the battery to your dealer for testing and recharging Power plug leads may need to be bent down so that battery cover may be installed When installing a new battery make certain it is fully charged prior to it is initial use Using a new battery that has not been fully charged can damage the battery resulting in a shorter life of the battery It can also hinder vehicle perform...

Page 56: ... result Be especially careful when traveling through tall grass The potential for fire exists Catalyst There is catalyst inside the muffler on all Europe models and some U S models WARNING The engine rpm limiter will work at 7500rpm this may cause excessive fuel to build in the exhaust and ignited by the catalyst in the muffler MAY RESULT IN THE MUFFLERS OVERHEATING AND FIRE RISK Always reduce thr...

Page 57: ...n adjustment and lubrication intervals of important components are explained in the following chart on the following pages Maintenance intervals are based upon average riding conditions and an average vehicle speed of approximately 10 miles per hour Vehicles subjected to severe use such as operation in wet or dusty areas should be inspected and serviced more frequently Inspect clean lubricate adju...

Page 58: ...ace engine coolant Every one year Air Box Sediment Tube Daily Daily Drain deposits whenever visible Headlamp Inspection Daily Daily Check operation daily apply dielectric grease to connector when replaced Tail lamp inspection Daily Daily Check operation daily apply dielectric grease to socket when replaced Air Filter Element Weekly Weekly Inspect Replace if necessary Battery 20 hrs Monthly Check c...

Page 59: ...Engine breather hose 100 hrs 6 months Inspect D Throttle Cable 50 hrs 6 months Inspect adjust lubricate replace if necessary pre ride inspection item Coolant strength 100 hrs 6 months Inspect strength seasonally Shift linkage 50 hrs 6 months Inspect adjust D Drive belt 50 hrs 6 months Inspect replace if necessary Steering 50 hrs 6 months Inspect daily lubricate Rear Suspension 50 hrs 6 months Insp...

Page 60: ...en 25 hrs 3 months Inspect clean Engine mounts 25 hrs 3 months Inspect D Valve clearance 100 hrs 12 months Inspect adjust D Shift selector box H L R N 200 hrs 24 months Change grease every two years D Brake fluid 200 hrs 24 months Change every two years Idle Speed As required As required Adjust D Toe adjustment As required As required Periodic inspection adjust when parts are replaced Headlight Ai...

Page 61: ...ck Check level daily 2 Brake Fluid DOT 3 Only Maintain level Between fill lines See 7 CONTROL As require change every two years or 200 hours 3 Rear Gear case oil SAE 80W 90GL5 See 16 MAI NTENANCE Rear Gear case Lubrication Change annually or at 100 hours 4 Front Gear case oil SAE 80W 90GL5 See 16 MAI NTENANCE Rear Gear case Lubrication Change annually or at 100 hours 1 3 4 ...

Page 62: ... Every 3 months or 50hours 8 Front Rear Wheel bearings Grease PYRONOC UNIVERSAL N6B NISSEKL MITSUBISHI Inspect and replace bearings if necessary Semi annually 9 Tie rods Grease Locate fittings and Grease Semi annually 10 Front Rear Prop Shaft Shaft Yoke Grease Locate fitting and Grease Semi annually 11 Ball joints Inspect Inspect and replace it if necessary Semi annually 12 Throttle Cable Grease M...

Page 63: ...E 1 More often under severe use such as wet or dusty conditions 2 Grease Light weight lithium soap grease 3 Grease M molybdenum disulfide MoS2 grease water resistant 4 When suspension action becomes stiff or after washing 5 Hours are based on 10 mph 16Km h average ...

Page 64: ...AINTENANCE 16 8 Periodic Maintenance Record Use the following chart to record periodic maintenance work Maintenance Interval Performed Servicing Date Servicing Dealer or Person Remarks First 5 Hrs 10 Hrs 15 Hrs 20 Hrs 25 Hrs 50 Hrs 75 Hrs 100 Hrs ...

Page 65: ... or death Handlebar Adjustment Your ATV has handlebars which can be adjusted for your personal fit 1 Remove the handlebar cover 2 Loosen the four bolts 3 Adjust handlebar to desired height Be sure handlebars do not hit gas tank or any other part of machine when turned fully to left or right 4 Torque handlebar adjuster block to 14 19 ft Ibs 19 25Nm NOTE Tighten bolts so there is an equal gap at the...

Page 66: ...ons Bolt Size Specification Front M12X1 25 70Ft Lbs 95N m Rear M12X1 25 70Ft Lbs 95N m NOTE All nuts that have a cotter pin installed must be serviced by an authorized Dealer Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations Service work must be performed by an authorized dealer Front Rear Tapered nuts install with tapered side aga...

Page 67: ... element core wash pre filter in non volatile solvent Squeeze out the solvent thoroughly and allow the pre filter to dry 5 Reinstall pre filter onto the element core 6 Apply the engine oil from the inside of the pre filter and squeeze out the excess oil 1 Reinstall filter into air box and tighten clamp Do not over tighten clamp or filter damage may occur CAUTION Drain waste from the tubes regularl...

Page 68: ...on adjustable WARNING Do not attempt to adjust the tie rod for toe alignment Severe injury or death can result from improper adjustment Contact your dealer He she has the training and tools to Make these adjustment Toe Alignment Check The recommended toe alignment is 3 8 to 9 16 10to14mm toe out 1 Set the handlebars in a Straight ahead position and Hold them in this position 2 Measure A and B A mi...

Page 69: ... recommended to keep the brake system in good operating condition How often they need checking depends upon the type of driving that has been done Keep fluid level in the master cylinder reservoirs as described see 7 Control and part functions Normal functioning of the diaphragm is to extend into the reservoir as fluid lever drops If the fluid lever is low and the diaphragm is not extended a leak ...

Page 70: ...ward the handlebar The hydraulic brake system will not require adjustment NOTE The auxiliary brake system will be as effective as the all wheel system Checking Although the parking brake has been adjusted at the factory the brake should be checked for proper operation The mechanical brake must be maintained to be fully functional 1 With the engine off apply the parking brake lever and attempt to m...

Page 71: ...juster bolt CW clockwise by hand till the pad touch the brake disc turn the adjuster bolt CCW counterclockwise by 1 4 to one turn for 10 to 20mm free play at the end of the parking lever 4 Tighten the jam nuts securely against the adjusters 5 Make sure the rear wheels turns freely without dragging 6 Turn the adjustor the one on the lever and apply the lever While adjusting it is important you appl...

Page 72: ... 16 Adjusting brake pedal If the push rod joint is reinstalled adjust the push rod length so that the distance between the centers of the master cylinder lower mounting bolt hole and joint pin hole is 83 1mm After adjustment tighten the joint nut TORQUE 18N m ...

Page 73: ...retor idle screw in or out until the desired idle RPM is reached Turning the screw in clockwise will raise RPM Turning the screw out counterclockwise will lower RPM 4 The standard idle RPM is 1500 10 Throttle Cable Free Play Adjustment Throttle cable free play is adjusted at the handlebar 1 Slide the bolts off inline cable adjuster Loosen adjuster locknut 2 Turn adjuster until 1 8 to 5 16 3 to 8 m...

Page 74: ...plug cleaner or wire brush Measure Spark plug gap 1 1mm Out of specification Adjust gap Spark Plug Removal and Replacement WARNING Never attempt to remove a spark plug while the engine is warm The exhaust system or engine could burn you causing severe injury Remove the spark plug by rotating counterclockwise Reverse the procedure for spark plug installation Torque to 17ft Ibs 28N m Standard spark ...

Page 75: ...vere use cold weather riding is all riding below 10 F 12 and riding between 10 F 12 and 30 F 0 when most tr slow speed and less than 5 mph 8km h Be sure to change the oil filter whenever changing oil CAUTION Oil may be hot Do not allow hot oil to come into contact with skin as severe burns may result 1 Place vehicle on a level surface 2 Run engine two or three minutes until warm Stop engine 3 Clea...

Page 76: ... fill plug threads The correct gearcase lubricant to use is SAE 80W 90 GL5 Weight Gear Lube Oil Changing Procedure 1 Remove drain plug 2 Catch and discard used oil properly 2 Clean and reinstall the drain plug with a new sealing washer and tighten securely 14 ft lbs 20N m 3 Remove fill plug and add 10 ounces 300ml of SAE 80W 90 GL5 Weight Gear Lubricant and inspect oil level Oil level should be ke...

Page 77: ... to charts below Improper tire inflation may affect ATV maneuverability Do not use improper tires The use of non standard size or type tires may affect ATV handling Make certain the wheels are installed properly If wheels are improperly installed it could affect vehicle handling and tire wear Wheel Removal Procedure 1 Stop the engine place the transmission in gear and lock the parking brake 2 Loos...

Page 78: ...el nuts and finger tighten them 3 Lower the vehicle to the ground 4 Securely tighten the wheel nuts according to the chart found in 16 MAINTENANCE Wheel Nut Torque Tire Inspection When replacing a tire always use original equipment size and type the tire speed grade must be higher Tire Tread Depth Always replace tires when tread depth is worn to 1 8 3mm 1 or less Please refer to your Owner s Manua...

Page 79: ...illights clean Poor light while riding can result in an accident causing severe injury or death CAUTION Do not service while headlight is hot Serious burns may result Do not touch a halogen lamp with bare fingers Oil from your skin leaves a residue causing a hot spot which will shorten the life of the lamp Lamp Replacement ...

Page 80: ...llight Brake light Lamp Replacement If the taillight brake light does not work the lamp may need to be replaced 1 Remove the lens 2 Remove lamp and replace it with recommended lamp 3 Test the taillight brake light to see that it s working 4 Reinstall the lens Indicator Lamp Replacement 1 Remove mounting panel 2 Unplug light from harness depress locking tabs A and remove from pod 3 Install new ligh...

Page 81: ...wise is to heighten the beam area and to turn the two adjusting bolt counterclockwise is to lower the beam area The dipper headlight adjustment is the same to the High beam Headlight Cleaning Your ATV Keeping your ATV clean will extend the life of various components Washing Never use a high pressure type car wash system it can damage to the wheel bearings transmission seals body panels brakes and ...

Page 82: ...he air box and drain the sediment tube Inspect All Fluid Levels Inspect the following fluid levels and change if necessary transmission brake fluid change every two years or as required if fluid looks dark or contaminated Fog the Engine Spray a light oil into the cylinder through the spark plug hole Check and Lubricate Cables Grease Inspect all cables and lubricate Battery Maintenance Remove the b...

Page 83: ...measures should be taken 1 Turn off the engine and remove the key 2 Turn the fuel valve to off 3 Be certain the fuel cap oil cap and seat are installed correctly 4 Always tie the frame of the ATV to the transporting until securely using suitable straps or rope 5 Always place the transmission in gear and lock the parking brake ...

Page 84: ...res and longer component life Insufficient warm up of ATV s exposed to low ambient temperatures Warm engine at least 5 min they with transmission in neutral advance throttle to approx 1 8throttle in short bursts 5 to 7 times The belt will become more flexible and prevent belt burning Slow and easy clutch engagement Fast effective use of the throttle for efficient engagement Towing Pushing at low R...

Page 85: ...ty engine for long time See 8 STARTING THE ENGINE And check the fuel air ignition compression system Let the main switch key on while parking the ATV When stopping the engine turn off the main switch key off at once WARNING This ATV is equipped with EFI system If the battery is under 12 Volt the engine will not start ...

Page 86: ...ure not correct Throttle body Air cleaner The connect not good Clogged air cleaner element Improper air cleaner setting COMPRESSION SYSTEM Cylinder and cylinder head Valve system Loose spark plug Improperly adjusted valve Loose cylinder head clearance Broken cylinder head gasket Improperly sealed valve Broken cylinder gasket Improperly contacted Worn damaged or seized cylinder valve and vale seat ...

Page 87: ...oken ignition coil body POOR IDLE SPEED PERFORMANCE EFI Air cleaner the fuel pressure not correct Clogged air cleaner element fuel filter clogging Ignition system fuel injector clogging Faulty spark plug Faulty high tension cord Faulty ignitor unit Faulty pick up coil Faulty ignition coil Valve system Improperly adjusted valve clearance POOR MEDIUM AND HIGH SPEED PERFORMANCE Air cleaner Clogged ai...

Page 88: ...ing Clutch Refer to CLUTCH SLIPPING DRAGGING section Engine oil Improper oil level low or over Oil level Ignition system Faulty spark plug Faulty high tension cord Faulty ignitor unit Faulty pick up coil Faulty ignition coil Valve system Improperly adjusted valve clearance OVER HEATING OR OVER COOLING OVER HEATING OVER COOLING Ignition system Cooling system Improperly spark plug gap Faulty thermos...

Page 89: ...or cap Impeller shaft gear malfunction bent dowel pin gear Damaged impeller shaft Disconnected fan motor connector FAULTY CLUTCH WHEN ENGINE RUN ATV DOES NOT RUN V belt POOR SPEED PERFORMANCE Worn bent slipping V belt Worn Cam slider Oil V belt Worm damaged Compression spring Roller weight Damage Worn improper operation Gears primary secondary sheave Damage Worm CLUTCH SLIPPING CVT SYSTEM Clutch w...

Page 90: ...rake pad Primary sliding sheave Worn brake disc Improper operation Air in brake fluid Damage Leaking brake fluid compressing spring Worm loose Faulty master cylinder kit Secondary sliding sheave Faulty caliper seal kit Improper operation Loose union bolt Worn guide pin grove Broken brake hose Worn guide pin Oily or greasy brake pad Clutch shoe Oily or greasy brake disc Worn bent ...

Page 91: ...M750L T3 OWNER S OPERATOR S MANUAL 17 0 18 TOOL 18 1 ...

Page 92: ...0kg 44 lbs Load Capacity Combined Rider Payload 170kg 375 lbs Tongue Weight 10kg 25 lbs Tow Capacity 250kg 552 lbs Drive System Drive System CVT Front Tire Load capacity Technically permissible maximum mass per axle AT25X8 00 12 47F 175kg 283kg Rear Tire Load capacity Technically permissible maximum mass per axle AT25X10 00 12 65F 290kg 301kg Tire Pressure front AT25X8 00 12 47F 48kPa 7PSI Tire Pr...

Page 93: ...ic Disc Electrical Equipment Battery 12V 18AH Head light 55W Brake Tail Light LED Front Flasher Light 12V 21W Rear Flasher Light LED Mark Light 12V 5W Engine Engine Type Single Cylinder 4Stroke SOHC 4 Valve Bore x Stroke 102mmX85mm Displacement 694 6cc Starter System Electric Starter Engine Cooling Liquid Cooled Oil cooled TB Φ46 Lubrication System Wet Sump Spark Plug Type FR8DCX BOSCH ...

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