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BIASI B/40 

PAGE 24 

 

 

 

Check for fouling or soot buildup in the combustion chamber at least every twelve (12) 

months. 
 

Caution: Black carbon soot in the combustion chamber can, under certain conditions, be 

ignited by a spark or open flame. To prevent this unlikely occurrence, dampen the soot deposits with a 
wet brush or a fine water spray before servicing or cleaning the combustion chamber. Fouling or 
carbon soot buildup on the surfaces in the combustion chamber is caused by incomplete combustion, 
and is a sign of combustion air and/or venting problems. As soon as any fouling is observed, the cause 
of the fouling should be corrected and the combustion chamber should be cleaned as follows: 
Disconnect the electrical power supply to the boiler, burner and controls. Close Fire-O-Matic thermal 
shutoff valve at burner prior to servicing.  Remove the front jacket panel  (#9) and the loosen the two 
(2) front boiler door nuts.   Swing the boiler door open. Be careful not to damage the door stud threads 
or the flexible oil line. Brush and vacuum combustion chamber and flue passages until all deposits are 
removed. Reassemble components in reverse order, making sure any damaged gaskets are repaired or 
replaced. 
 

Other maintenance requirements are as follows: Inspect wiring and controls for damage. Insure 

controls are operating correctly. Inspect oil or gas supply lines for damage, corrosion or leaks. Repair 
any leaks immediately. Inspect, clean or replace oil filter as specified by manufacturer. Inspect vent 
and fill pipes for any obstruction, damage or corrosion. Clean or replace as necessary. Lubricate the 
burner motor if necessary during service.  Finally, consult burner manual for specific burner 
maintenance instructions. 

14.  Commissioning:

 

 

After installation of oil/gas-fired boiler, operation and performance tests shall be conducted to 

make certain that the burner is operating in an acceptable manner and that all safety controls and 
devices function properly.  It is critical that the high limit, low water  
cutoff and burner "cad cell" relay be checked for normal operation before leaving the job.  Refer to the 
back page of this manual to write down the System Checkout information. 

15.  Maintenance:

 

Summary of Contents for 6-12 SECTION

Page 1: ...UTH NH 0380 PORTSMOUTH NH 0380 PORTSMOUTH NH 0380 PORTSMOUTH NH 03801 1 1 1 PHONE 603 PHONE 603 PHONE 603 PHONE 603 334 334 334 334 6400 6400 6400 6400 FAX 603 FAX 603 FAX 603 FAX 603 334 334 334 334...

Page 2: ...lines rather than specific recommendations We realize that other makes and models of such devices are available and can be used as successfully as those we specify The installing contractor is the bes...

Page 3: ...er Location 5 7 Boiler Block Assembly 6 8 Boiler Trim Kit Installation 7 8 Boiler Tapping Diagram 9 Burner Set up 8 10 Gas Piping 9 12 Breeching and Chimney 10 14 Piping 11 15 Boiler Jacket Assembly 1...

Page 4: ...operating properly when the installation is completed Do not burn volatile garbage gasoline naphtha or other flammable liquids other than No 2 fuel oil All flammable liquids especially gasoline chemi...

Page 5: ...g flu season A victim may not experience any symptoms only one symptom or a few symptoms Suspect the presence of carbon monoxide if symptoms tend to disappear when you leave your home The following si...

Page 6: ...ontent Gals Length L inches Weight LBS B40 6 6 265 2 20 308 230 86 0 17 34 8 902 B40 7 7 352 2 90 406 305 86 7 20 39 5 1023 B40 8 8 437 3 60 504 380 86 8 23 44 4 1144 B40 9 9 524 4 30 602 456 87 0 26...

Page 7: ...AL In general boiler rooms should incorporate two 2 permanent air supply openings one commencing within 12 inches of the ceiling and one commencing within 12 inches of the floor These openings should...

Page 8: ...rter draw rods are installed on the bottom of the boiler The bottom draw rods should not extend past the front section Draw the sections together until sections make iron to iron contact at a point ar...

Page 9: ...the location and function of the front and rear boiler tappings Boiler Model Length L B 40 6 34 8 B 40 7 39 5 B 40 8 44 5 B 40 9 49 2 B 4 10 53 9 B 4 11 58 8 B 4 12 63 9 2 5 MPT Return 2 5 MPT Supply...

Page 10: ...L FULL Nozzle 2 00 X 45 2 25 X 60 2 75 X 60 3 25 X 60 3 75 X 60 4 5 X 45 5 50 X 45 Spray Pattern solid solid solid solid solid solid solid Pump Pressure 140 psi 170 psi 175 psi 175 psi 175 psi 160 psi...

Page 11: ...1 Setting the electrode and flame rod settings against manufacturer s specs to insure proper operation 2 Installing properly sized gas piping according to BTU input required and length of gas line ru...

Page 12: ...1 for proper sizing of gas piping for various lengths and diameters Locate a drop pipe adjacent to but not in front of the boiler Locate a tee in the drop pipe at the same elevation as the gas inlet c...

Page 13: ...union 4 A drip pipe Caution The gas valve should not be subjected to more than PSIG Therefore the burner should be isolated during high pressure gas leak tests The appliance and its individual shut o...

Page 14: ...and 400F gross stack temp so caution should be used when connecting to an outside built chimney Should you have concern that the flue gases could condense then you should consider using a listed powe...

Page 15: ...hould be supported by suitable hangars and floor stands not by the boiler It is recommended that the make up water line have a backflow preventer and a pressure reducing valve to reduce line pressure...

Page 16: ...BIASI B 40 PAGE 16...

Page 17: ...nd screw on the threaded hex spacers 87 onto the studs Attach the lower mounting bracket 83 to the boiler by using two bolts 89 and screw ing them into the threaded hex spacers Then using sheet metal...

Page 18: ...er shall come from a dedicated breaker in the electric service box A service switch should be mounted on the side of the boiler so the burner man can service the burner and controls The electrical wir...

Page 19: ...the manual high limit 5 Circulator Switch Supplies power to boiler circulator or relay panel It is not suggested to use this switch and it is not utilized in any of the suggested wiring diagrams in th...

Page 20: ...BIASI B 40 PAGE 20 B 40 Control Panel Wiring Diagram for Beckett Heat Wise Oil Burner 24V CIRCULATOR RELAY BURNER CONTROL...

Page 21: ...PAGE 21 BIASI B 40 B 40 Control Panel Wiring Diagram for Beckett Heat Wise Oil Burner Line Voltage CIRCULATOR RELAY BURNER CONTROL...

Page 22: ...BIASI B 40 PAGE 22 B 40 Control Panel Wiring Diagram for Riello Oil Burner...

Page 23: ...PAGE 23 BIASI B 40 B 40 Control Panel Wiring Diagram for Heat Wise Gas Burners CIRCULATOR RELAY Burner Primary Control...

Page 24: ...he flexible oil line Brush and vacuum combustion chamber and flue passages until all deposits are removed Reassemble components in reverse order making sure any damaged gaskets are repaired or replace...

Page 25: ...________________ ______________________ _________________________ ______________________ Burner Manufacturer Type of Oil Burner Burner Model No Burner Serial No Nozzle Manufacturer Nozzle Spray Angle...

Page 26: ...BIASI B 40 PAGE 26...

Page 27: ...PAGE 27 BIASI B 40...

Page 28: ...lled with approved burner and that installation conforms to all codes and ordinances 4 This warranty does not apply to boilers which are subject to misuse abuse neglect alteration accident excessive t...

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