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Page Number - 2

Form 422891

PILE DRIVER

®

 III PUMP ASSEMBLY

MODELS 84900, 84901 and 84902

TABLE OF CONTENTS

Safety........................................................................................2

Product Specification.................................................................2

Model Chart................................................................................2

Dimensions................................................................................3

Attaching Airmotor to Pumptube..................................................4

Operating Precautions................................................................4

Pump Priming.............................................................................4

Outlet Position Adjustment..........................................................4

Disassembly Procedure.............................................................5

SAFETY

Read and carefully observe these operating instruction before 

operating the pump.  The pump must be operated, maintained 

and repaired exclusively by persons familiar with the operating 

instructions.  Operate the pump only after Safety instructions 

and this Operation Manual are fully understood.

PRODUCT SPECIFICATIONS

Pump Stroke: 

 

 

6 in. (152 mm)

Output per cycle:   

 

 

84900   

 

22 cu. in. (360 cc)

 

84901   

 

17 cu. in. (278 cc)

 

84902   

 

12 cu. in. (196 cc)

Operating Temperature:   

-30°F to +160° F 

 

 

 

 

(-34° C to +71°C)

Max. Recommended Speed: 

75 Cycles/Minute

Output at 75 cpm:  

 

84900   

 

7.1 gpm (26.9 liter/min).

 

84901   

 

5.5 gpm (20.8 liter/min.)

 

84902   

 

3.9 gpm (14.8 liter/min.)

Wetted part materials: 

 

Carbon steel, Bronze, 

 

 

 

 

Polyurethane, Nitrile

Weight:   

 

 

56 lbs. (25.4 kg.)

MODEL CHART

Pump

Pump

Airmotor*

Ratio

Maximum Delivery

Maximum Air

Tube

Model

Pressure

Pressure

2342

86810

42:1

4200 psi

(290 bar)

100 psi

(7 bar)

2325

84808

25:1

2500 psi

(172 bar)

84900

2352

84806

15:1

1500 psi

(104 bar)

2367

84804

7:1

1400 psi

(97 bar)

200 psi

(14 bar)

2374

84803

3:1

600 psi

(41 bar)

2355

86810

55:1

5500 psi

(379 bar)

100 psi

(7 bar)

2323

84808

35:1

3500 psi

(241 bar)

84901

2350

84806

20:1

2000 psi

(138 bar)

2365

84804

10:1

2000 psi

(138 bar)

200 psi

(14 bar)

2372

84803

4:1

800 psi

(55 bar)

2375

86810

75:1

7500 psi

(517 bar)

100 psi

(7 bar)

2322

84808

45:1

4500 psi

(310 bar)

84902

2349

84806

25:1

2500 psi

(172 bar)

2364

84804

12:1

2400 psi

(166 bar)

200 psi

(14 bar)

2371

84803

6:1

1200 psi

(83 bar)

*Refer to Airmotor Owner/Operator Manual, Section A50 Page 78.

GLAND PACKING DESIGN*

Many industrial type materials (sealants, adhesives, inks, etc.) 

display a tendency to dry out and to build up on the pump 

plunger rod. These hard dried out materials cause the gland 

packing to wear rapidly, resulting in leakage and ultimate pump 

failure The second problem is the gland seal exposure to high 

pressure and in particular, to pressure fluctuation during pump 

operation (stroke change over).

The gland packing design* of Pile Driver III pumps addresses 

both problems:

Externally, a special spring type Metal wiper (Item 5) scrapes 

built-up and dried material from the pump plunger before it is 

pulled through the gland packing on the down stroke. In order 

to help the metal wiper work longer and more efficiently, the 

lube well of the pump should be filled with a fluid compatible 

with the material being pumped.

Do not fill the lube well to full capacity, as the reciprocat

-

ing movement of the pump may draw fluid into the 

airmotor.

Internally, a special Protection Sleeve (Item 9) with 

concentric grooves creates a labyrinth path which reduces the 

effects of internal pressure and stroke change over fluctuation 

on the gland seal. In addition, a second internal wiper limits 

gland seal exposure to the pumped material.

The combination of the metal wipers and the protection sleeve 

results in longer gland seal life and prevents 

leakage.

*U.S. Patent No. 4,976,192

Summary of Contents for PILE DRIVER 84900

Page 1: ...Page Section A50 70K Form 422891 JAN 2007 PILE DRIVER III PUMP ASSEMBLY MODELS 84900 84901 and 84902 Series B ...

Page 2: ...2 84803 4 1 800 psi 55 bar 2375 86810 75 1 7500 psi 517 bar 100 psi 7 bar 2322 84808 45 1 4500 psi 310 bar 84902 2349 84806 25 1 2500 psi 172 bar 2364 84804 12 1 2400 psi 166 bar 200 psi 14 bar 2371 84803 6 1 1200 psi 83 bar Refer to Airmotor Owner Operator Manual Section A50 Page 78 GLAND PACKING DESIGN Many industrial type materials sealants adhesives inks etc display a tendency to dry out and t...

Page 3: ...n A Dimension B w AirBrake in mm in mm 84900 86810 94810 39 7 8 1083 1 625 41 3 84808 94808 84806 94806 84804 94804 40 3 4 1105 84803 84901 86810 94810 39 7 8 1083 1 500 38 1 84808 94808 84806 94806 84804 94804 40 3 4 1105 84803 84902 86810 94810 39 7 8 1083 1 312 33 3 84808 94808 84806 94806 84804 94804 40 3 4 1105 84803 ...

Page 4: ...d when handling inflammable fluids such as petroleum products paints lacquers etc and wherever discharge of static electricity is a hazard PUMP PRIMING To start operating the pump has to be primed with pumped materials The Pile Driver III pump is a double acting pumps material on up down stroke positive displacement recip rocating pump and as such intakes material only on the up stroke To prime pu...

Page 5: ...ng Rod Item 23 4 Remove Inlet Bushing Item 30 from Pump Tube Item 14 a Remove O ring Item 31 from Inlet Bushing Item 30 b Remove Check Seat Item 29 from Inlet Bushing Item 30 c Remove O ring Item 13 from Check Seat Item 29 5 Remove Bolt Connector Item 1 from Plunger Item 15 a Slide Coupling Nut Item 2 off Bolt Connector Item 1 6 Remove priming rod piston and plunger assembly from bottom of Pump Tu...

Page 6: ...Page Number 6 Form 422891 PILE DRIVER III PUMP ASSEMBLY MODELS 84900 84901 and 84902 Note Install wipers Item 5 and u cups Items 8 17 in direction shown in enlarged views ...

Page 7: ... 247275 11 Bleeder Valve 3 4 flats 1 84012 84012 84012 12 Outlet Body 1 236266 236266 236266 13 O ring polyurethane 3 236237 236237 236237 14 Pump Tube 1 237012 236257 237049 15 Plunger Rod 1 237006 236232 237042 1 1 4 flats 1 1 8 flats 1 flats 16 Piston Nut 1 246903 246906 246909 1 7 8 flats 1 5 8 flats 1 3 8 flats 17 U cup polyurethane 2 237027 236236 237068 18 Piston Collar 1 246905 246908 2469...

Page 8: ...ton u cup Item 17 Check and replace if needed missing up stroke or piston check Items 19 and 20 Pump operates on up stroke only Worn or damaged inlet check Items 29 Check and replace if needed missing down stroke and 30 or priming rod packing Item 27 Insufficient material supply Pump is not Check inlet for restrictions Decrease intaking enough material to dispense on output with material valve bot...

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