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Lincoln Electric W000315558, Safety Instruction For Use And Maintenance

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Lincoln Electric W000315558 Safety Instruction For Use And Maintenance Download Page 15

8695 5535 / L

 

D - ASSEMBLY AND INSTALLATION 

RDM PLASMA

 

 

D-9 

 

2 - CONNECTIONS 

 
 

 

 

Connect J2, taking care to connect lug B1 and shielding B2 

Connect J3. A 24-VAC input and two cycle command inputs  
(EV2-EV4 for Nertamatic 450) 

Connect J28. Six inputs for selecting an outside program number from 0 to 50 
(NERTAMATIC 450) 

Connect pipe G1 from the gas supply 

 

Connect pipe G2 to the torch 

 

 

THE ASSEMBLY IS FACTORY ADJUSTED AND 

DOES NOT NEED TO BE MODIFIED. 

 

Summary of Contents for W000315558

Page 1: ...FLOW PROGRAMMER RDM PLASMA SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE DEVICE No W000315558 W000315559 W000315560 EDITION EN Instructions for use REF 8695 5535 REVISION L DATE 06 2018 Original instructions ...

Page 2: ... Please refer to the enclosed CE declaration to identify the directives applicable to it The manufacturer will not be held responsible where items not recommended by themselves are associated with this product For your safety there follows a non restrictive list of recommendations or requirements many of which appear in the employment code Finally we would ask you kindly to inform your supplier of...

Page 3: ...SCRIPTION 3 1 REMINDER 3 2 NEED FOR A PROGRAMMER 4 3 DESCRIPTION 5 4 OVERALL DIMENSIONS OF THE GAS UNIT 6 D ASSEMBLY AND INSTALLATION 8 1 RDM CONNECTION DIAGRAM 8 2 CONNECTIONS 9 E OPERATOR S MANUAL 10 F MAINTENANCE 11 1 TROUBLESHOOTING CHART 11 2 SPARE PARTS 12 PERSONAL NOTES 16 ...

Page 4: ...r use and maintenance ISEE No GAS SUPPLEMENT 8695 5511 REVISIONS REVISION B 01 05 DESIGNATION PAGE Update 9 19 20 REVISION C 11 05 DESIGNATION PAGE OVERALL dimensions OF the GAS UNIT C7 REVISION D 07 06 DESIGNATION PAGE To change logos REVISION E 09 08 DESIGNATION PAGE Complete update spareparts newoffer REVISION F 06 10 DESIGNATION PAGE Update D 8 F 20 REVISION G 10 10 DESIGNATION PAGE Update Val...

Page 5: ...8695 5535 RDM PLASMA III REVISION J 07 13 DESIGNATION PAGE NERTAMATIC Plus REVISION K 10 15 DESIGNATION PAGE Update Spare parts F 13 REVISION L 06 18 DESIGNATION PAGE To change logos ...

Page 6: ...8695 5535 IV RDM PLASMA ...

Page 7: ...DENTIFICATION Please enter the number of your equipment in the following box Quote this information in all correspondence 1 Manufacturing factory code 4 Year manufactured 2 Manufacturing year code 5 Product type 3 Product serial no ...

Page 8: ...8695 5535 L B 2 RDM PLASMA B SAFETY INSTRUCTIONS For general safety instructions please refer to the specific manual supplied with the equipment ...

Page 9: ... leads to gouging in the metal that is being solidified with the appearance of blow holes These defects are not generally critical in the case of longitudinal welding as the weld bead often starts and ends on end plates But they are not acceptable in circular welding In that case you must use a gas flow programmer which is used to control the decrease in the flow of plasma gas for a given welding ...

Page 10: ... in moving from area 1 to area 2 without any defect For conventional stainless steel grades up to 4 mm area 3 is narrow and the switch off cycle is easy to create by controlling the plasma gas flow and the welding intensity While welding more delicate grades and for thicknesses of 5 mm or more you need to control not only the plasma gas flow and the welding intensity during the switch off phase bu...

Page 11: ...C 5 3 DESCRIPTION 1 Composition The RDM plasma system includes A gas unit containing a mass flow regulating valve A set of bundles with a length of 10m for model W000377990 17m for model W000377991 25m for model W000377992 no pipe included ...

Page 12: ...C DESCRIPTION 8695 5535 L C 6 RDM PLASMA 4 OVERALL DIMENSIONS OF THE GAS UNIT ...

Page 13: ...8695 5535 L C DESCRIPTION RDM PLASMA C 7 ...

Page 14: ...8695 5535 L D 8 RDM PLASMA D ASSEMBLY AND INSTALLATION 1 RDM CONNECTION DIAGRAM ...

Page 15: ...shielding B2 Connect J3 A 24 VAC input and two cycle command inputs EV2 EV4 for Nertamatic 450 Connect J28 Six inputs for selecting an outside program number from 0 to 50 NERTAMATIC 450 Connect pipe G1 from the gas supply Connect pipe G2 to the torch THE ASSEMBLY IS FACTORY ADJUSTED AND DOES NOT NEED TO BE MODIFIED ...

Page 16: ...8695 5535 L E 10 RDM PLASMA E OPERATOR S MANUAL Consult instruction ISEE 8695 5510 ...

Page 17: ... Possible symptoms Possible remedies The cycle does not take place No gas flow Check the wiring of bundle F1 Check the presence of gas P 3 bar VERIFICATION MEASUREMENTS Use a voltmeter with a 30V rating BOARD C4 9357 8260 J2 1 J2 2 24V AC 0 3 V J3 9 J3 7 24V DC 0 3 V ...

Page 18: ...ts duly completed Please specify in the Order column the number of parts desired and indicate the type and the serial number of your equipment For items noted on the photos or sketches but not in the tables send a copy of the page concerned highlighting the particular mark For example normally in stock not in stock on request Item Ref Stock Order Designation 1 W000XXXXXX Machine interface board 2 ...

Page 19: ...uest Item Ref Stock Order Designation C7 W000235049 Spare valve unit V1 590 7089 RDM valve bundle C1 9357 8103 RDM Power supply bundles C4 9357 8260 Power supply board RDM valve bundle For parts order give the quantity required and put the number of your machine in the box below TYPE Number ...

Page 20: ...uest Item Ref Stock Order Designation W000377990 10m power source RDM control bundle F1 W000377991 17m power source RDM control bundle W000377992 25m power source RDM control bundle For parts order give the quantity required and put the number of your machine in the box below TYPE Number ...

Page 21: ...8695 5535 L F MAINTENANCE RDM PLASMA F 15 ...

Page 22: ...F MAINTENANCE 8695 5535 L F 16 RDM PLASMA PERSONAL NOTES Lincoln Electric France S A S Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly cedex www lincolnelectriceurope com ...

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