background image

OIL                                 

The VANTAGE 400 (CE) is shipped with the engine crankcase filled

with high quality SAE 10W-30 Oil that meets classification CG-4 or

CH-4  for  diesel  engines.    Check  the  oil  level  before  starting  the

engine.  If  it  is  not  up  to  the  full  mark  on  the  dip  stick,  add  oil  as

required. Check the oil level every four hours of running time during

the first 50 running hours. Refer to the engine Operator’s Manual for

specific  oil  recommendations  and  break-in  information.  The  oil

change interval is dependent on the quality of the oil and the operat-

ing  environment.  Refer  to  the  Engine  Operator’s  Manual  for  more

details on the proper service and maintenance intervals.

FUEL

DIESEL  FUEL  ONLY-

Low  sulphur  fuel  or  ultra  low  sulphur

fuel in U.S.A. and Canada.

•  Fill  the  fuel  tank  with  clean,  fresh  fuel.  The  capacity  of  the

tank is (15 gals.[57 ltrs] for codes 11296, 11297)(20 gals.[75.7

ltrs]  for  codes  11463,  11464).  When  the  fuel  gauge  reads

empty  the  tank  contains  approximately  2  gals.  (7.6  ltrs.)  of

reserve fuel.

NOTE: A  fuel  shut  off  valve  is  located    on  the  pre-fil-

ter/sediment filter. Which should be in the closed posi-

tion  when  the  welder  is  not  used  for  extended  periods

of time.

------------------------------------------------------------------------

ENGINE COOLING SYSTEM

Air  to  cool  the  engine  is  drawn  in  the  side  and  exhausted

through radiator & case back. It is important that the intake and

exhaust air is not restricted. Allow a minimum clearance of 12

in. (305 mm) from the case back and 16 in.(406 mm) from either

side of the base to a vertical surface

.

------------------------------------------------------------------------

BATTERY CONNECTION

Use  caution  as  the  electrolyte  is  a  strong  acid  that  can  burn

skin and damage eyes.

------------------------------------------------------------------------

The VANTAGE 400 (CE) is shipped with the negative battery cable

disconnected.  Make  certain  that  the  RUN-STOP  switch  is  in  the

STOP position. Remove the two screws from the battery tray using

a screwdriver or a 3/8" socket. Attach the negative battery cable to

the  negative  battery  terminal  and  tighten  using  a  1/2"  socket  or

wrench.

NOTE

:  This  machine  is  furnished  with  a  wet  charged  battery;  if

unused  for  several  months,  the  battery  may  require  a  booster

charge.  Be  careful  to  charge  the  battery  with  the  correct  polarity.

(See Battery in “Maintenance Section”)

A-5

INSTALLATION   

VANTAGE

®

400 (CE)

A-5

MUFFLER OUTLET PIPE

Using  the  clamp  provided  secure  the  outlet  pipe  to  the  outlet  tube

with  the  pipe  positioned  such  that  it  will  direct  the  exhaust  in  the

desired direction. Tighten using a 9/16"(14mm) socket or wrench.

SPARK ARRESTER

Some federal, state or local laws may require that gasoline or diesel

engines  be  equipped  with  exhaust  spark  arresters  when  they  are

operated in certain locations where unarrested sparks may present

a  fire  hazard.  The  standard  muffler  included  with  this  welder  does

not qualify as a spark arrester. When required by local regulations,

a suitable spark arrester, such as the K903-1 must be installed and

properly maintained.

An incorrect spark arrestor may lead to damage to the engine

or adversely affect performance.

------------------------------------------------------------------------

REMOTE CONTROL

The VANTAGE 400 (CE) is equipped with a 6-pin and a 14-pin con-

nector.  The  6-pin  connector  is  for  connecting  the  K857  or  K857-1

Remote  Control  or  for  TIG  welding,  the  K870  foot  Amptrol  or  the

K963-3  hand Amptrol.  When  in the CC-STICK, ARC GOUGING or

CV-WIRE modes and when a remote control is connected to the 6-

pin  Connector,  the  auto-sensing  circuit  automatically  switches  the

OUTPUT control from control at the welder to remote control.

When  in  the  DOWNHILL  PIPE  mode  and  when  REMOTE  CON-

TROL is connected to the 6-Pin or 14-Pin Connector, the OUTPUT

CONTROL  is  used  to  set  the  maximum  current  range  of  the  OUT-

PUT CONTROL of the REMOTE.

Example:

When  the  OUTPUT  CONTROL  on  the  welder  is  set  to

200 amps the current range on the REMOTE CONTROL will be 40-

200 amps rather than the full 40-300 amps. Any current range  that

is less than the full range provides finer current resolution for more

fine tuning of the output.

When in TOUCH START TIG mode and when a Amptrol is connect-

ed to the 6-Pin Connector, the OUTPUT dial is used to set the maxi-

mum current range of the CURRENT CONTROL of the Amptrol.

The 14-pin connector is used to directly connect a wire feeder con-

trol  cable.  In  the  CV-WIRE  mode,  when  the  control  cable  is  con-

nected  to  the  14-pin  connector,  the  auto-sensing  circuit

automatically  makes  the  Output  Control  inactive  and

the wire feeder voltage control active.

NOTE:  When  a  wire  feeder  with  a  built  in  welding

voltage control is connected to the 14-pin connec-

tor,  do  not  connect  anything  to  the  6-pin  connec-

tor.

------------------------------------------------------------------------

WARNING

WARNING

WARNING

WARNING

CAUTION

Summary of Contents for VINTAGE 400 (CE) IM889-A

Page 1: ...G THIS MANUAL AND THE SAFE TY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with machines having Code Numbers Equipped with VRD VOLTAGE REDUCTION DE...

Page 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Page 3: ...ooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders...

Page 4: ...adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent ha...

Page 5: ...appropri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paiss...

Page 6: ...ion with the technical assistance of the manufacturer In some cases this remedial action may be as simple as earthing grounding the welding circuit see Note In other cases it could involve constructio...

Page 7: ...ng Cables The welding cables should be kept as short as possible and should be positioned close together running at or close to floor level Equipotential Bonding Bonding of all metallic components in...

Page 8: ...pecially important when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the f...

Page 9: ...A 7 A 8 ________________________________________________________________________________ Operation Section B Safety Precautions B 1 General Description B 1 For Auxiliary Power B 1 Engine Operation B 1...

Page 10: ...g Optional Spark Arrestor D 5 Welder Generator Maintenance D 6 Storage D 6 Cleaning D 6 Brush Removal and Replacement D 6 ________________________________________________________________________ Troub...

Page 11: ...low Filter Codes 11463 11464 EPA Tier IV Interim system Electric shutoff solenoid Indirect fuel injector Compliant AIR CLEANER ENGINE IDLER MUFFLER ENGINE PROTECTION Low noise Muffler Shutdown on low...

Page 12: ...gnetic Other Circuit Breakers 400V 3 Ph x 1 230V 1 Ph x 1 115V x 1 5 14 Pin Connector 6 Pin Connector 4 pole 25Amp 30mA trip current 3 Phase 25 Amp x 1 1 phase 15 Amp x 1 for 230V 30 Amp x 2 for 115V...

Page 13: ...es such as heat generated damage burns and fires The machine is shipped with the VRD switch in the Off position To turn it On or Off Turn the engine Off Disconnect the negative battery cable Lower the...

Page 14: ...ment and likely additional attachments 2 Proper support of and attachment to the base of the welding equipment so there will be no undue stress to the framework 3 Proper placement of the equipment on...

Page 15: ...GE 400 CE A 5 MUFFLER OUTLET PIPE Using the clamp provided secure the outlet pipe to the outlet tube with the pipe positioned such that it will direct the exhaust in the desired direction Tighten usin...

Page 16: ...ing stud marked with the symbol is provided on the front of the welder WELDING TERMINALS The VANTAGE 400 CE is equipped with a toggle switch for selecting hot welding terminal when in the WELD TERMINA...

Page 17: ...ocess started When welding is stopped the engine will revert to low idle speed after approximately 12 seconds unless welding is resumed A 7 INSTALLATION VANTAGE 400 CE A 7 AUXILIARY POWER The auxiliar...

Page 18: ...ing clip at the end of the lead This is a control lead to supply current to the wire feeder motor it does not carry welding current 4 Set the MODE switch to the CV WIRE position 5 Set the WELD TERMINA...

Page 19: ...IDLER control switch to the desired operating mode Full power is available regardless of the welding control settings providing no welding current is being drawn ENGINE OPERATION Before Starting the E...

Page 20: ...is connected to the 14 Pin Connector the auto sensing circuit automatically makes OUTPUT CONTROL inactive and the wire feeder voltage control active Otherwise the OUTPUT CONTROL is used to preset the...

Page 21: ...e WELD TERMINALS ON position the output is electrically hot all the time In the REMOTELY CONTROLLED position the output is controlled by a wire feeder or amptrol device and is electrically off until a...

Page 22: ...gauge gives accurate and reliable indication as to how much fuel is in the fuel tank 17 ENGINE HOUR METER Displays the total time that the engine has been running This meter is useful for scheduling p...

Page 23: ...lve is located on the fuel pre filter CAUTION The ARC CONTROL dial sets the short circuit current arc force during stick welding to adjust for a soft or crisp arc Increasing the number from 10 soft to...

Page 24: ...With the VRD switch in the ON position there is no output in the DOWNHILL PIPE mode For indicator light operation see table B 1 TIG WELDING The TOUCH START TIG setting of the MODE switch is for DC TIG...

Page 25: ...e in operation with the VRD On or Off for this mode For indicator light oper ation see table B 1 WIRE WELDING CV Connect a wire feeder to the VANTAGE 400 CE according to the instructions in INSTALLATI...

Page 26: ...ade options that can be installed in less then five minutes aid in the serviceability KP1697 5 64 Drive Roll Kit Includes 2 polished U groove drive rolls outer wire guide and inner wire guide for soli...

Page 27: ...All nuts and bolts for tightness Electrical systems Valve clearances Tighten cylinder head Renew the engine breather Air filter element Air filter earlier check may be required Alternator drive belt A...

Page 28: ...he oil container to be sure it includes the letters indicated Note An S grade oil must not be used in a diesel engine or damage may result It IS permissible to use an oil that meets S and C grade serv...

Page 29: ...tself and distribute the sealing pressure evenly To complete a tight seal apply pressure by hand at the outer rim of the filter not the flexible center Avoid pushing on the center of the urethane end...

Page 30: ...signs of deterioration are found TIGHTENING THE FAN BELT If the fan belt is loose the engine can overheat and the battery lose its charge Check tightness by press ing on the belt midway between the p...

Page 31: ...o the machine can result if operated at speeds above maximum CLEANING THE BATTERY Keep the battery clean by wiping it with a damp cloth when dirty If the terminals appear corroded discon nect the batt...

Page 32: ...rings to wear and darken slightly Inspect the brushes when a generator over haul is necessary Do not attempt to polish slip rings while the engine is running WARNING Service and Repair should only be...

Page 33: ...LE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generall...

Page 34: ...ertical position of handle 2 Fuel Filters dirty clogged Check and replace main filter element and or Inline Fuel Filter 3 Out of fuel Fill tank and bleed fuel system 4 High coolant temperature or low...

Page 35: ...sides of base and exhaust end case back 1 Dirty fuel or air filters Inspect and clean replace filters as needed Inspect and clean replace filters as needed 2 Water in fuel If water found in tank Empty...

Page 36: ...broken spring 2 Faulty PC board Control or Idler 1 Fuel filter clogged Replace 2 Air filter clogged clean or replace 3 High idle setting incorrect check and adjust if required 4 Valves out of adjustme...

Page 37: ...minals On position when welding without control cable 3 Faulty PC board or welder alterna tor 1 Poor remote control cable connec tion to 6 pin or 14 pin connector Check connections 2 Faulty remote cab...

Page 38: ...re the electrode wire gas voltage current etc is correct for the process being used 3 Check for loose or faulty connec tions at the weld output terminals and welding cable connections 4 The welding ca...

Page 39: ...F 1 DIAGRAMS F 1 VANTAGE 400 CE...

Page 40: ...F 2 DIAGRAMS F 2 VANTAGE 400 CE...

Page 41: ...F 3 DIAGRAMS F 3 VANTAGE 400 CE...

Page 42: ...F 4 DIAGRAMS F 4 VANTAGE 400 CE...

Page 43: ...ot be accurate for all machines covered by this manual The specific diagram for a particular code is included with the machine If the diagram is illegible write to the Service Department for a replace...

Page 44: ...t be accurate for all machines covered by this manual The specific diagram for a particular code is included with the machine If the diagram is illegible write to the Service Department for a replacem...

Page 45: ...8 55 50 1409 7 2 25 57 2 5 75 146 0 35 94 913 0 24 00 609 6 39 81 20 60 523 3 28 95 735 3 36 06 915 9 28 13 714 5 60 00 1524 0 16 25 412 8 N A N A CENTER OF GRAVITY WITH OIL IN ENGINE COOLANT IN RADIA...

Page 46: ...NOTES VANTAGE 400 CE...

Page 47: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Page 48: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Page 49: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

Reviews: