Lincoln Electric Vantage 580 11657 Operator'S Manual Download Page 21

B-3

OPERATION

B-3

4. ARC  CONTROL

The ARC CONTROL dial is active in

the CV-WIRE, CC-STICK and DOWNHILL PIPE modes, and

has different functions in these modes. This control is not

active in the TIG and ARC GOUGING mode.

CC-STICK mode:

In this mode, the ARC CONTROL dial sets

the short circuit current (arc-force) during stick welding to

adjust for a soft or crisp arc. Increasing the dial from –10

(soft)  to +10 (crisp) increases the short circuit current and

prevents sticking of the electrode to the plate while welding.

This can also increase spatter. It is recommended that the

ARC CONTROL be set to the minimum number without elec-

trode sticking. Start with a setting at 0.

DOWNHILL  PIPE  mode:

In this mode, the ARC CONTROL

dial sets the short circuit current (arc-force) during stick weld-

ing to adjust for a soft or a more forceful digging arc (crisp).

Increasing the number from –10 (soft) to +10 (crisp) increases

the short circuit current which results in a more forceful dig-

ging arc. Typically a forceful digging arc is preferred for root

and hot passes. A softer arc is preferred for fill and cap pass-

es where weld puddle control and deposition ("stacking" of

iron) are key to fast travel speeds. It is recommended that the

ARC CONTROL be set initially at 0.

CV-WIRE  mode:

In this mode, turning the ARC CONTROL

clock wise from –10 (soft) to +10 (crisp) changes the arc from

soft and washed-in to crisp and narrow. It acts as an induc-

tance/pinch control. The proper setting depends on the proce-

dure and operator preference. Start with a setting of 0.

5. WELD  OUTPUT TERMINALS WITH    FLANGE

NUT- 

Provides a connection point for the electrode and

work cables.

6. GROUND  STUD- 

Provides a connection point for

connecting the machine case to earth ground.

7. 14-PIN CONNECTOR-

For attaching wire feeder control

cables. Includes contactor closure circuit, auto-sensing

remote control circuit, and 42V power. The remote control

circuit operates the same as the 6 Pin Amphenol.

8. 42V / 115V WIRE FEEDER VOLTAGE SWITCH:

Toggles output of 14-pin connector to voltage requirement

of Wire Feeder. (Located above 14-pin connector.)

9. 6-PIN CONNECTOR-

For attaching optional remote con-

trol equipment. Includes auto-sensing remote control circuit.

10. WELD TERMINALS CONTROL SWITCH-

In the

WELD TERMINALS ON position, the output is electrically

hot all the time. 

In the REMOTELY CONTROLLED position, the output is

controlled by a wire feeder or amptrol device, and is electri-

cally off until a remote switch is depressed.

11. WIRE FEEDER VOLTMETER SWITCH:

Matches the polarity of the wire feeder voltmeter to the

polarity of the electrode.

12. VRD  (Voltage  Reduction  Device)  INDICATOR

LIGHTS- 

On the front panel of the VANTAGE® 580 are

two indicator lights. A red light when lit indicates 

OCV(Open

Circuit Voltage) is equal to or

greater than 30V and a green

light when lit indicates 

OCV(Open Circuit Voltage)

is less

than 30V.

The VRD “On/Off” switch inside the control panel must be

“On” for the VRD function to be active and the lights to be

enabled. When the machine is first started with VRD

enabled, both lights will illuminate for 5 seconds.

These lights monitor the 

OCV(Open Circuit Voltage)

and weld

voltage at all times. In all modes when not welding the

green light will illuminate indicating that the VRD has

reduced the OCV to less than 30V. During welding the red

light will illuminate whenever the arc voltage is equal to or

greater than 30V. This means that the red and green light

may alternate depending on the weld voltage. This is normal

operation. 

If the red light remains illuminated when not welding, the

VRD is not functioning properly. Please refer to your local

field service shop for service.

If the VRD is turned “On” and the lights don’t come “On”,

refer to the trouble shooting section.

TABLE B.1

VRD INDICATOR LIGHTS

MODE

VRD "ON"

VRD "OFF"   

CC-STICK OCV

Green (OCV Reduced)

While

Red or Green

Welding (Depends on Weld Voltage) *

CV-WIRE OCV

Green (OCV Reduced)            

Green (No OCV)

Weld Terminals Remotely Controlled

Gun Trigger Open

No Lights

While

Red or Green

Welding (Depends on Weld Voltage) *

PIPE

OCV

Green (No Output)

While

Not Applicable (No Output)

Welding

ARC GOUGING  OCV        Green (OCV Reduced)

While 

(Depends on Weld Voltage) *

Welding

TIG

OCV

Green (Process is Low Voltage)

While

Green (Process is Low Voltage)

Welding

*

It is normal for the lights to alternate between colors while welding.

VANTAGE® 580

Summary of Contents for Vantage 580 11657

Page 1: ...obal Inc All Rights Reserved For use with machines having Code Numbers 11657 11965 12363 Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon...

Page 2: ...he general area IN A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you...

Page 3: ...guards covers and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment 1 e...

Page 4: ...ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with suitab...

Page 5: ...lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow NFPA 51B Standard fo...

Page 6: ...he situation with the technical assistance of the manufacturer In some cases this remedial action may be as simple as earthing grounding the welding circuit see Note In other cases it could involve co...

Page 7: ...ns Welding Cables The welding cables should be kept as short as possible and should be positioned close together running at or close to floor level Equipotential Bonding Bonding of all metallic compon...

Page 8: ...ly important when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on...

Page 9: ...n Electric Wire Feeders A 7 A 8 ________________________________________________________________________________ Operation Section B Safety Precautions B 1 General Description B 1 For Auxiliary Power...

Page 10: ...tional Spark Arrestor D 5 Welder Generator Maintenance D 6 Storage D 6 Cleaning D 6 Brush Removal and Replacement D 6 ________________________________________________________________________ Troublesh...

Page 11: ...EM GOVERNOR Full Pressure EPA Tier 4 Mechanical Fuel Pump Auto air bleed Electronic with Full Flow Filter Interim Compliant system Electric shutoff solenoid Indirect fuel injection AIR CLEANER ENGINE...

Page 12: ...limits the possibility of other safety issues such as heat generated damage burns and fires The machine is shipped with the VRD switch in the On position To turn it On or Off Turn the engine Off Disc...

Page 13: ...le being operated or serviced 4 Typical conditions of use i e travel speed roughness of sur face on which the trailer will be operated environmental con ditions like maintenance 5 Conformance with fed...

Page 14: ...rol is connected to the 14 pin connec tor do not connect anything to the 6 pin connec tor WARNING WARNING FUEL USE DIESEL FUEL ONLY Low Sulphur fuel or ultra low sulphur fuel in USA and CANADA only Fi...

Page 15: ...nding stud marked with the symbol is provided on the front of the welder WELDING TERMINALS The VANTAGE 580 is equipped with a toggle switch for selecting hot welding terminal when in the WELD TERMINAL...

Page 16: ...ated receptacle STANDBY POWER CONNECTIONS The VANTAGE 580 is suitable for temporary stand by or emergency power using the engine manufactur er s recommended maintenance schedule The VANTAGE 580 can be...

Page 17: ...g clip at the end of the lead This is a control lead to supply current to the wire feeder motor it does not carry welding current Set the WELD TERMINALS switch to WELD TERMINALS ON When the gun trigge...

Page 18: ...k using the spring clip at the end of the lead This is a control lead to supply current to the wire feeder motor it does not carry welding current 4 Set the MODE switch to the CV WIRE position 5 Set t...

Page 19: ...e IDLER control switch to the desired operating mode Full power is available regardless of the welding control settings providing no welding current is being drawn ENGINE OPERATION Before Starting the...

Page 20: ...trol cable is connected to the 14 Pin Connector the auto sensing circuit automatically makes OUTPUT CON TROL inactive and the wire feeder voltage control active Otherwise the OUTPUT CONTROL is used to...

Page 21: ...pin connector 9 6 PIN CONNECTOR For attaching optional remote con trol equipment Includes auto sensing remote control circuit 10 WELD TERMINALS CONTROL SWITCH In the WELD TERMINALS ON position the ou...

Page 22: ...ad reapplied 19 ENGINE HOUR METER Displays the total time that the engine has been running This meter is useful for scheduling prescribed maintenance 20 CIRCUIT BREAKER For protection of Battery Charg...

Page 23: ...AUTION The ARC CONTROL dial sets the short circuit current arc force during stick welding to adjust for a soft or crisp arc Increasing the number from 10 soft to 10 crisp increases the short circuit c...

Page 24: ...position there is no output in the DOWNHILL PIPE mode For indicator light operation see Table B 1 TIG WELDING The TOUCH START TIG setting of the MODE switch is for DC TIG Tungsten Inert Gas welding To...

Page 25: ...ol The proper setting depends on the procedure and operator prefer ence Start with the dial set at 0 ARC GOUGING The VANTAGE 580 can be used for arc gouging For optimal performance set the MODE per TA...

Page 26: ...pivoting jack stand safety chains and 13 wheels Stiff 120 welded rectangular steel tube frame construction is phosphate etched and powder coat painted for superior rust and corrosion resis tance Low s...

Page 27: ...solid steel wire Order KP1697 068 for 068 072 1 8 mm KP1697 5 64 for 5 64 2 0 mm MAGNUM 300 MIG GUN For 035 045 0 9 1 2 mm gas shielded wire with 15 ft 4 5 m cable LN 25 PRO Order K1802 1 Includes Con...

Page 28: ...ee Operating Manual Parts List WARNING Read the Safety Precautions in the front of this manual and in the Engine Owner s Manual before working on this machine Keep all equipment safety guards covers a...

Page 29: ...the oil container to be sure it includes the letters indicated Note An S grade oil must not be used in a diesel engine or damage may result It IS permissible to use an oil that meets S and C grade se...

Page 30: ...elf and distribute the sealing pressure evenly To complete a tight seal apply pressure by hand at the outer rim of the filter not the flexible center Avoid pushing on the center of the urethane end ca...

Page 31: ...signs of deterioration are found TIGHTENING THE FAN BELT If the fan belt is loose the engine can overheat and the battery lose its charge Check tightness by press ing on the belt midway between the pu...

Page 32: ...mage to the machine can result if operated at speeds above maximum CLEANING THE BATTERY Keep the battery clean by wiping it with a damp cloth when dirty If the terminals appear corroded discon nect th...

Page 33: ...The light or other product should go ON again If the light or other product remains ON when the Test button is pushed the GFCI module is not work ing properly or has been incorrectly installed miswire...

Page 34: ...E CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally...

Page 35: ...rtical position of handle 2 Fuel Filters dirty clogged Check and replace main filter element and or Inline Fuel Filter 3 Out of fuel Fill tank and bleed fuel system 4 High coolant temperature or low o...

Page 36: ...h sides of base and exhaust end case back 1 Dirty fuel or air filters Inspect and clean replace filters as needed Inspect and clean replace filters as needed 2 Water in fuel If water found in tank Emp...

Page 37: ...ge or broken spring 2 Faulty PC board Control or Idler 1 Fuel filter clogged Replace 2 Air filter clogged clean or replace 3 High idle setting incorrect check and adjust if required 4 Valves out of ad...

Page 38: ...ition when welding without control cable 3 Faulty PC board or welder alterna tor 1 Poor remote control cable connec tion to 6 pin or 14 pin connector Check connections 2 Faulty remote cable or faulty...

Page 39: ...ure the electrode wire gas voltage current etc is correct for the process being used 3 Check for loose or faulty connec tions at the weld output terminals and welding cable connections 4 The welding c...

Page 40: ...F 1 DIAGRAMS F 1 VANTAGE 580...

Page 41: ...F 2 DIAGRAMS F 2 VANTAGE 580...

Page 42: ...F 3 DIAGRAMS F 3 VANTAGE 580...

Page 43: ...F 4 DIAGRAMS F 4 VANTAGE 580...

Page 44: ...F 5 DIAGRAMS F 5 VANTAGE 580...

Page 45: ...F 6 DIAGRAMS F 6 VANTAGE 580...

Page 46: ...F 7 DIAGRAMS F 7 VANTAGE 580...

Page 47: ...F 8 DIAGRAMS F 8 VANTAGE 580 2 9 03...

Page 48: ...F 9 DIAGRAMS F 9 VANTAGE 580...

Page 49: ...r reference only It may not be accurate for all machines covered by this manual The specific diagram for a particular code is included with the machine If the diagram is illegible write to the Service...

Page 50: ...685 8 55 50 1409 7 2 25 57 2 5 75 146 0 35 94 913 0 24 00 609 6 39 41 1001 20 60 523 3 28 95 735 3 36 06 915 9 60 00 1524 0 N A NOTES N A CENTER OF GRAVITY WITH OIL IN ENGINE COOLANT IN RADIATOR AND...

Page 51: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 52: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 53: ...later than the following business day For Service outside the USA Email globalservice lincolnelectric com Cleveland Ohio 44117 1199 USA TEL 1 216 481 8100 FAX 1 216 486 1751 WEB SITE lincolnelectric...

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