Lincoln Electric VANTAGE 410 CE Operator'S Manual Download Page 7

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Safety 

01/11 

 

WARNING

 

This equipment must be used by qualified personnel.  Be sure that all installation, operation, maintenance and repair 
procedures are performed only by qualified person.  Read and understand this manual before operating this equipment.  
Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this 
equipment.  Read and understand the following explanations of the warning symbols.  Lincoln Electric is not responsible 
for damages caused by improper installation, improper care or abnormal operation. 
 

 

WARNING:  This symbol indicates that instructions must be followed to avoid serious personal injury, 
loss of life, or damage to this equipment.  Protect yourself and others from possible serious injury or 
death. 

 

READ AND UNDERSTAND INSTRUCTIONS:  Read and understand this manual before operating 
this equipment.  Arc welding can be hazardous.  Failure to follow the instructions in this manual could 
cause serious personal injury, loss of life, or damage to this equipment. 

 

ELECTRIC SHOCK CAN KILL:  Welding equipment generates high voltages.  Do not touch the 
electrode, work clamp, or connected work pieces when this equipment is on.  Insulate yourself from 
the electrode, work clamp, and connected work pieces. 

 

ELECTRICALLY POWERED EQUIPMENT:  Turn off input power using the disconnect switch at the 
fuse box before working on this equipment.  Ground this equipment in accordance with local electrical 
regulations. 

 

ELECTRICALLY POWERED EQUIPMENT:  Regularly inspect the input, electrode, and work clamp 
cables.  If any insulation damage exists replace the cable immediately.  Do not place the electrode 
holder directly on the welding table or any other surface in contact with the work clamp to avoid the 
risk of accidental arc ignition. 

 

ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS:  Electric current flowing through any 
conductor creates electric and magnetic fields (EMF).  EMF fields may interfere with some 
pacemakers, and welders having a pacemaker shall consult their physician before operating this 
equipment. 

 

CE COMPLIANCE:  This equipment complies with the European Community Directives. 

 

ARTIFICIAL OPTICAL RADIATION:  According with the requirements in 2006/25/EC Directive and  
EN 12198 Standard, the equipment is a category 2.  It makes mandatory the adoption of Personal 
Protective Equipments (PPE) having filter with a protection degree up to a maximum of 15, as 
required by EN169 Standard. 

 

FUMES AND GASES CAN BE DANGEROUS:  Welding may produce fumes and gases hazardous to 
health.  Avoid breathing these fumes and gases.  To avoid these dangers the operator must use 
enough ventilation or exhaust to keep fumes and gases away from the breathing zone. 

 

ARC RAYS CAN BURN:  Use a shield with the proper filter and cover plates to protect your eyes from 
sparks and the rays of the arc when welding or observing.  Use suitable clothing made from durable 
flame-resistant material to protect you skin and that of your helpers.  Protect other nearby personnel 
with suitable, non-flammable screening and warn them not to watch the arc nor expose themselves to 
the arc. 

 

WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION:  Remove fire hazards from the welding 
area and have a fire extinguisher readily available.  Welding sparks and hot materials from the welding 
process can easily go through small cracks and openings to adjacent areas.  Do not weld on any 
tanks, drums, containers, or material until the proper steps have been taken to insure that no 
flammable or toxic vapors will be present.  Never operate this equipment when flammable gases, 
vapors or liquid combustibles are present. 

 

WELDED MATERIALS CAN BURN:  Welding generates a large amount of heat.  Hot surfaces and 
materials in work area can cause serious burns.  Use gloves and pliers when touching or moving 
materials in the work area. 

Summary of Contents for VANTAGE 410 CE

Page 1: ...IM2076 09 2017 REV01 VANTAGE 410 CE OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 263 Bielawa Poland www lincolnelectric eu...

Page 2: ...Safety requirements for arc welding equipment power sources EN 60974 10 2014 Arc Welding Equipment Part 10 Electromagnetic compatibility EMC requirements EN ISO 3744 2010 Acoustic Determination of so...

Page 3: ...diately to the dealer For future reference record in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Se...

Page 4: ...ase 12 500 Watts Peak 11 000 Watts Continuous 60 Hz 400 Volt 16A 3 Phase LIFT BAIL WEIGHT RATOING 2300LBS 1043 kg MAXIMUM ENGINE LUBRIFICATION EMISSIONS FUEL SYSTEM GOVERNOR Full Pressure with Full Fl...

Page 5: ...r Power Residual Current Device RCD 4 pole 25AMP x 1 1 Phase 15AMP x 1 for 230V 30AMP x 2 for 115V MISCELLANEOUS HARMONIC CONTENT EMC CLASSIFICATION 6 2 THF THF 8 VANTAGE 410 CE IS CLASSIFIED AS A CLA...

Page 6: ...nd or television transmitters and receivers Computers or computer controlled equipment Safety and control equipment for industrial processes Equipment for calibration and measurement Personal medical...

Page 7: ...AGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through any conductor creates electric and magnetic fields EMF EMF fields may interfere with some pacemakers and welders having a pacemaker sha...

Page 8: ...specially in an environment with a higher risk of electric shock such as wet areas and hot humid sweaty conditions The VRD reduces the OCV Open Circuit Voltage at the welding output terminals while no...

Page 9: ...of the welding equipment so there will be no undue stress to the framework 3 Proper placement of the equipment on the trailer to insure stability side to side and front to back when being moved and w...

Page 10: ...s less than the full range provides finer current resolution for more fine tuning of the output The 14 pin connector is used to directly connect a wire feeder control cable In the CV WIRE mode if the...

Page 11: ...any electrical connections Connection of the LN 7 or LN 8 to the Vantage 410 CE 1 Shut the welder off 2 Connect the LN 7 or LN 8 per instructions on the appropriate Section Diagram 3 Set the WIRE FEE...

Page 12: ...for starting See Some synchronous motors may be frequency sensitive to attain maximum output torque but they SHOULD BE SAFE from any frequency induced failures Computers high resolution TV sets compl...

Page 13: ...ector Switch Provides five selectable welding modes CV WIRE ARC GOUGING DOWNHILL PIPE CC STICK TOUCH START TIG 4 Arc Control The ARC CONTROL dial is active in the CV WIRE CC STICK and DOWNHILL PIPE mo...

Page 14: ...between colors while welding Engine Controls 10 Run Stop Switch RUN position energises the engine prior to starting STOP position stops the engine The oil pressure interlock switch prevents battery d...

Page 15: ...AGE 410 CE FUEL CONSUMPTION Kubota V1505 Liters Hr Running Time for Hours Low Idle No Load 1350 R P M Kubota 1 10 68 96 High Idle No Load 1890 R P M Kubota 1 52 49 76 DC Weld Output 150 Amps 20 Volts...

Page 16: ...operation see table above VRD Indicator Lights TIG WELDING The TOUCH START TIG setting of the MODE switch is for DC TIG Tungsten Inert Gas welding To initiate a weld the OUTPUT CONTROL dial is first s...

Page 17: ...The current ranges shown must be reduced when using argon helium or pure helium shielding gases 2 Tungsten electrodes are classified as follows by the American Welding Society AWS Pure EWP 1 Thoriate...

Page 18: ...he OUTPUT CONTROL knob to adjust output current to the desired level for the gouging electrode being used according to the ratings in the following table Carbon Diameter mm Current Range DC electrode...

Page 19: ...700 9 5300 250 3500 16 3500 5 3500 300 400 2 0 0 400 400 0 0 0 0 0 0 Vantage 410 CE Extension Cord Length Recommendatons use the shortest length extension cord possible sized per the following table C...

Page 20: ...raw dirt into the fuel system Also check the crankcase oil level and add oil if indicated Engine service Items Kubota V1505 22HP Every day or every 8 hours First service 50 hours Every 100h or 3 month...

Page 21: ...lean engine oil Screw the new filter on by hand until the gasket contacts the mounting base Using an oil filter wrench tighten the filter an additional 1 2 to 7 8 of a turn Refill the crankcase with t...

Page 22: ...for water accumulation or sediment 2 Replace the fuel filter if it is found with excessive water accumulation or sediment Empty fuel pre filter Engine Adjustment WARNING OVERSPEED IS HAZARDOUS The max...

Page 23: ...nal Spark Arrestor Clean every 100 hours or twice per year WARNING W WARNING MUFFLER MAY BE HOT Allow engine to cool before instslling the spark arrester Do not operate engine while installing the spa...

Page 24: ...MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE APPLICATIONS SEE OPERATING MANUAL B CONNECT WELDING CABLES TO OUTPUT STUDS FOR DESIRED POLARITY POSITION THE WIRE FEE...

Page 25: ...ipment A WELDING CABLES MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE APPLICATIONS SEE OPERATING MANUAL B CONNECT WELDING CABLES TO OUTPUT STUDS FOR DESIRED POLARIT...

Page 26: ...e an increase in the ac wire feeder voltage which can damage the control circuit The engine governor setting is pre set at the factory DO NOT ADJUST above RPM specifications listed in the engine welde...

Page 27: ...ontrol circuit The engine governor setting is pre set at the factory DO NOT ADJUST above RPM specifications listed in the engine welder operating manual A WELDING CABLES MUST BE OF PROPER CAPACITY FOR...

Page 28: ...use an increase in the ac wire feeder voltage which can damage the control circuit The engine governor setting is pre set at the factory DO NOT ADJUST above RPM specifications listed in the engine wel...

Page 29: ...T ADJUST above RPM specifications listed in the engine welder operating manual A WELDING CABLES MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION B CONNECT WELDING CABLES TO OUTPUT STUDS FOR DES...

Page 30: ...control module and or power source WARNING Any increase of the high idle engine RPM by changing the governor setting or overriding the throttle linkage will cause an increase in the ac wire feeder vo...

Page 31: ...eeder voltage which can damage the control circuit The engine governor setting is pre set at the factory DO NOT ADJUST above RPM specifications listed in the engine welder operating manual A WELDING C...

Page 32: ...se an increase in the ac wire feeder voltage which can damage the control circuit The engine governor setting is pre set at the factory DO NOT ADJUST above RPM specifications listed in the engine weld...

Page 33: ...trical equipment that has reached the end of its life must be collected separately and returned to an environmentally compatible recycling facility As the owner of the equipment you should get informa...

Page 34: ...NTS SHOWN VIEWED FROM REAR NOTE this diagram is for reference only It may not be accurate for all macjines covered by this manual The specific diagram for a particular code is includedwith the machine...

Page 35: ...rated at 20 amps each and one dual voltage full KVA plug rated at 120 240 volts 50 amps Wire Feeder Options K2613 5 LN 25 PRO Portable Wire Feeder K2614 8 LN 25 PRO Dual Portable Wire Feeder KP1697 5...

Page 36: ...or any customer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such info...

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