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FOR ENGINE
powered equipment.

1.a. Turn the engine off before troubleshooting and maintenance

work unless the maintenance work requires it to be running.

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1.b. Operate engines in open, well-ventilated

areas or vent the engine exhaust fumes 
outdoors.

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1.c. Do not add the fuel near an open flame

welding arc or when the engine is running.
Stop the engine and allow it to cool before
refueling to prevent spilled fuel from vaporiz-
ing on contact with hot engine parts and
igniting. Do not spill fuel when filling tank. If
fuel is spilled, wipe it up and do not start
engine until fumes have been eliminated.

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1.d. Keep all equipment safety guards, covers and devices in

position and in good repair.Keep hands, hair, clothing and
tools away from V-belts, gears, fans and all other moving
parts when starting, operating or repairing equipment.

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1.e. In some cases it may be necessary to remove safety

guards to perform required maintenance. Remove
guards only when necessary and replace them when the
maintenance requiring their removal is complete.
Always use the greatest care when working near moving
parts.

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1.f. Do not put your hands near the engine fan.

Do not attempt to override the governor or
idler by pushing on the throttle control rods
while the engine is running.

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1.g. To prevent accidentally starting gasoline engines while

turning the engine or welding generator during maintenance
work, disconnect the spark plug wires, distributor cap or
magneto wire as appropriate.

SAFETY

ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.
KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you
purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box
351040, Miami, Florida 33135 or CSA Standard W117.2-

0

1. A Free copy of “Arc Welding Safety” booklet E205 is available

from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

WARNING

Mar ‘95

ELECTRIC AND
MAGNETIC FIELDS
may be dangerous

2.a. Electric current flowing through any conductor causes

localized Electric and Magnetic Fields (EMF). Welding
current creates EMF fields around welding cables and
welding machines

2.b. EMF fields may interfere with some pacemakers, and

welders having a pacemaker should consult their physician
before welding.

2.c. Exposure to EMF fields in welding may have other health

effects which are now not known.

2.d. All welders should use the following procedures in order to

minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure

them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do not place your body between the electrode and

work cables. If the electrode cable is on your right 
side, the work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as

possible to the area being welded.

2.d.5. Do not work next to welding power source.

1.h. To avoid scalding, do not remove the

radiator pressure cap when the engine is
hot.

CALIFORNIA PROPOSITION 65 WARNINGS

Diesel engine exhaust and some of its constituents
are known to the State of California to cause can-
cer, birth defects, and other reproductive harm.

The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.

The Above For Diesel Engines

The Above For Gasoline Engines

Summary of Contents for STATIFLEX 400-M

Page 1: ... on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overall safety can be increased by proper installation and thought ful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with machine...

Page 2: ... WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Safety in Welding Cutting ANSI Standard Z49 1 from the American Welding Society P O Box 351040 Miami Florida 33135 or CSA Standard W117 2 01 A Free copy of Arc Welding Safety booklet E205 is available...

Page 3: ...oling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders 3 i When working above floor level use a safety belt to protect yourself from a fall should you get a shock 3 j Also see Items 6 c and 8 FUMES AND GASES can be dangerous 5 a Welding may produce fumes a...

Page 4: ...sily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situations Refer to Safety in Welding and Cutting ANSI Standard Z49 1 and the operating information for the equipment being used 6 c When not weldin...

Page 5: ...n inflammables 4 Des gouttes de laitier en fusion sont émises de l arc de soudage Se protéger avec des vêtements de protection libres de l huile tels que les gants en cuir chemise épaisse pan talons sans revers et chaussures montantes 5 Toujours porter des lunettes de sécurité dans la zone de soudage Utiliser des lunettes avec écrans lateraux dans les zones où l on pique le laitier 6 Eloigner les ...

Page 6: ...portant when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it For On Line Registration Go to our WEB SITE at www lincol...

Page 7: ... 61 0 0 3 0 3 0 0 0 0 0 0 0 0 04 0 0 1 ...

Page 8: ...6 4 18 176 4 8 994 4 1 8 8 994 1 1 5 8 7 8 8 8 994 1 8 994 2 5 7 8 5 7 5 7 5 7 8 994 1 8 994 8 A72 9 5 999 7 99 5 999 7 1 0 0 2 1 0 0 7 75 16 176 8 994 B 2 4 5 7 99 8 B 4 5 7 9 8 C 4 5 7 8 C 4 5 7 9 8 C 4 5 7 4 8 C 4 5 7 9 8 B 5 7 D 8 E 5 1 5167 8 76 4 162 5 7 01 9 185 6 5 4 1 17 8 76 4 162 47 7 41 1 ...

Page 9: ... 1 6 76 1 176 F 4 9 5 7 8 1 C 1 8 9 5 7 4 G G 9 4 4 2 5 7 4 H 2 I B I 9 9 5 7 J9 K 5 0 7 4 5 994 999 7 8 9 5 7 L 5 L 7 G 9L 5 L 7 8 L 5 L 7 8 1 9 A A 720 mm A 28 35 in 670 mm 26 38 in 660 mm 25 98 in 920 mm 36 22 in 515 mm 20 28 in 360 mm 14 17 in 175 mm 6 89 in 130 mm 5 12 in 45 mm 1 77 in Ø330 mm Ø13 in Ø160 mm Ø6 3 in Ø160 mm Ø6 3 in ...

Page 10: ... 61 75876 6 8 994 5 72 1 D H 9 2 8 176 8 8 8 3 8 8 8 8 1 8 994 8 994 5 0 7 9 K 8 8 994 1 1 8 8 8 3 1 6 4 3 4 1 B 1 B 0 6 4 1 1 1 1 G 1 4 4 4 L K J I G H E B D A C F B 1 B B 1 1 8 1 5 H H I 7 ...

Page 11: ...1 3 4 4 4 0 7 1 1 176 1 5 7 1 C G 1 8 1 1 8 8 8 994 8 8 994 8 994 76 8 76 8 8 994 H 0 H 1 16 6 6 6 8 1 1 1 1 1 1 1 1 k k G4 4 1 1 1 1 0 l G 1 B G 1 1 5 7 71 8 5 7 2 4 4 1 5 9L 99L 7 1 5 7 8 3 8 5 1 7 1 0 4 71 1 3 1 1 8 1 0 1 ...

Page 12: ... 5 7 7 5D7 1 5 7 0 0 0 2 0 0 0 1 0 3 10 0 2 0 0 1 1 2 0 0 0 1 7 5 7 1 5 7 7 5D7 1 5 7 1 7 2 0 3 I 8 994 1 D 8 6 44 176 8 7 4 8 994 8 D 1 8 8 994 8 8 B D 8 9 5 9 7 8 994 5 7 4 5 7 1 1 G 2600 mm 8 5 ft 2745 mm 9 ft 290 mm 11 42 in 230 mm 9 06 in 760 920 mm 30 36 in min 850 mm 3 ft A B C D F E ...

Page 13: ... 8 76 74 8 6 4 2 5 7 4 q G G r2 76 5 47 4 q r2 4163 D 4 2 75 1 14 4 616 5 0 0 5 4 7 8 994 1 B 3 5 7 76 5q G G r7 8 9 1 3 8 E B 9 3 q r 0 0 5 7 4163 5q r7 2 8 10 0 0 0 0 0 2 0 10 0 4 2 0 2 0 5 D7 5 D7 4 4 3 8 4 stop cleaning alarm start cleaning cleaning alarm A B 4 4 5 D7 ...

Page 14: ... 61 416316 4 1 1 8 B 4 2 8 5 D7 4 4 8 1 1 B 1 1 5 7 B 1 17 1 16 6 6 1 A C 1 1 0 1 8 4 1 4 4 5 D7 1 8 1 766 758 1 1 B 5 7 1 1 1 8 1 H ...

Page 15: ... 84 5 6 0 0 2 4 5 7 4 4 84 5 6 8 7 8 7 7 5D7 1 1 5 7 7 1 1 5 7 7 5 7 7 B 7 1 H G 9 4 4 5H 7 2 8 994 75876 6 176 576 0 576 0 576 0 1 H G 9 4 4 5H 7 A 1 1 H G 9 4 4 5H 7 1 A A C A 8 A 1 4 8 B 1 1 5 7 0 0 4 1 1 ...

Page 16: ... 61 7 7 1 0 2 4 1 C 4 84 5 6 8 7 8 7 7 5D7 1 1 5 7 7 1 5 7 7 B 7 1 H G 9 4 4 5H 7 7 7 1 2 04 0 0 1 2 4 4 5 7 1 87 4 8 7 8 7 7 1 7 7 2 1 1 4 A D E B C B 5 7 1 0 B 1 1 1 ...

Page 17: ... 61 8 58 75 q r 8 8 8 7 7 4 5 q r B 8 7 1 4 q r 1 8 8 74 176 q r 1 0 1 0 1 2 58 75 7 4 5 7 1 4 74 176 8 994 1 4 5 7 5 7 5 7 5 7 8 1 5 7 5 7 5 7 5 7 1 5 7 5 7 5 7 5 7 1 1 ...

Page 18: ... 1 0 30 0 8 G 1 1 5q r7 4 5 7 5 7 5q r7 G 1 2 4 I 1 1 1 4 1 4 1 4 G 4 1 1 4 1 1 I 1 I 2 58 75 7 4 5 7 1 4 74 176 2 8 994 5 18 176 1 4 9 D 4 1 1 4 1 1 4 9 5 994 999 7 431 4 I 4 H 4 4 4 4 1 4 4 G 9 K 4 G H G2 1 4 2 8 994 5 18 176 ...

Page 19: ... 61 2 8 1 8 994 A N K L M B E D C F H G I J ...

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Page 22: ... electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y de la tierra Ne laissez ni la peau ni des vête ments mouillés entrer en contact avec des pièces sous tension Isolez vous du travail et de la terre Berühren Sie keine stromführenden Teile oder Elektrod...

Page 23: ...gute Be und Entlüftung des Arbeitsplatzes Mantenha seu rosto da fumaça Use ventilação e exhaustão para remover fumo da zona respiratória Turn power off before servicing Desconectar el cable de ali mentación de poder de la máquina antes de iniciar cualquier servicio Débranchez le courant avant l entre tien Strom vor Wartungsarbeiten abschalten Netzstrom völlig öff nen Maschine anhalten Não opere co...

Page 24: ...s and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Products ...

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