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Input Power (115VAC, 4.5A) is supplied by the power souce.

Connect to appropriate Lincoln power source as follows:

Summary of Contents for Semiautomatic Wire Feeders LN-9

Page 1: ...G THIS MANUAL AND THE SAFETY PRECAUTIONS CON TAINED THROUGHOUT And most importantly think before you act and be careful August 2006 Copyright 2006 Lincoln Global Inc For Submerged Arc Innershield and Other Open Arc Semiautomatic Arc Welding Processes For Operation with Appropriate Lincoln Power Sources Sales and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S ...

Page 2: ...AKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Safety in Welding Cutting ANSI Standard Z49 1 from the American Welding Society P O Box 351040 Miami Florida 33135 or CSA Standard W117 2 1974 A Free copy of Arc Welding Safety booklet E205 is ava...

Page 3: ...or cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders 3 i When working above floor level use a safety belt to protect yourself from a fall should you get a shock 3 j Also see Items 6 c and 8 FUMES AND GASES can be dangerous 5 a Welding may produce fu...

Page 4: ...s to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situations Refer to Safety in Welding and Cutting ANSI Standard Z49 1 and the operating information for the equipment being used 6 c When not welding make certain no part of the electrode ...

Page 5: ...nflammables 4 Des gouttes de laitier en fusion sont émises de l arc de soudage Se protéger avec des vêtements de protection libres de l huile tels que les gants en cuir chemise épaisse pan talons sans revers et chaussures montantes 5 Toujours porter des lunettes de sécurité dans la zone de soudage Utiliser des lunettes avec écrans lateraux dans les zones où l on pique le laitier 6 Eloigner les mat...

Page 6: ...important when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it For On Line Registration Go to our WEB SITE at www linc...

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Page 17: ...Input Power 115VAC 4 5A is supplied by the power souce Connect to appropriate Lincoln power source as follows ...

Page 18: ...l arc voltage or wire feed speed 10 Direct Work Lead Jack below code 8200 This jack permits connection of the direct work clip lead to the LN 9 to more accurately monitor arc voltage See Sec N4 4 4 for direct work lead connection of later LN 9 models 11 Duty Cycle The amount of welding performed in a 10 minute period expressed as a percentage ...

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Page 72: ... Button Head Socket Screw T11551 6 1 Key M8776 31 1 Sems Screw T10082 26 1 Key M8776 82 1 Sems Screw T10082 4 1 Plug Button T10397 4 1 Wiring Harness Code 8421 8423 8670 8671 8990 8991 L6323 7 1 Wiring Harness Code 9089 9090 9131 9756 9959 L6323 8 1 Wiring Harness Code 9159 9844 9961 10248 10249 10322 10350 10351 L6323 9 1 Wiring Harness Code 10355 10356 L6323 10 1 Wiring Harness Code 9134 9842 99...

Page 73: ...NOTES LN9 AND LN9 GMA ...

Page 74: ...CONTROL BOX LN9 LN9 GMA 2 Roll 4 Roll P 127 C P 127 C Part Numbers Part Numbers Part Numbers Part Numbers 1 28 2002 LN9 AND LN9 GMA 1 4 5A 6A 6B 5D 10 9C 9B 8 7 12 12 11 13 9A 2 3 ...

Page 75: ... 9 Potentiometer Plug Assembly includes Not Shown S14165 173 1 X X 9A Potentiometer S16296 1 2 X X 9B Felt Washer T14034 2 X X 9C Plain Washer S9262 76 2 X X 9D Insulating Tube T7028 241 2 X X 10 Dial Plate S16277 1 X X 11 Lock Tab T10045 40 1 X X 12 Self Tapping Screw S8025 70 4 X X 13 Self Tapping Screw S8025 60 1 X X 10 04 2005 Use Column 1 for LN9 LN9H LN9 GMA 2 Roll Drive Use Column 2 for LN9...

Page 76: ...P 127 D P 127 D Part Numbers Part Numbers Part Numbers Part Numbers 1 96 1 2 3 4A 4B 5 8C 7 6 10 9 8A 8B HINGED DOOR ASSEMBLY LN9 LN9 GMA 2 Roll 4 Roll LN9 AND LN9 GMA ...

Page 77: ...5 Hinge Pin M8809 53 1 X X 6 Meter Panel Enclosure Except LN9 GMA 2 4 Roll S16502 1 X Drive LN9 4 Roll Drive 6 Meter Panel Enclosure LN9 GMA 2 4 Roll Drive S18005 1 X 6 Meter Panel Enclosure LN9 4 Roll Drive S16502 1 1 X 6 Meter Panel Enclosure LN9 GMA 4 Roll Drive S18005 1 1 X X 7 Grommet Strip T12823 14 1 X X 8A Thread Cutting Screw S9225 36 1 X X 8B Lock Washer T9695 1 1 X X 8C Hex Nut 10 24 2 ...

Page 78: ...bers Part Numbers Part Numbers Part Numbers 1 28 2002 BASE PLATFORM LN9 LN9 GMA 2 Roll 4 Roll LN9 AND LN9 GMA 1 2 3 4 5 6 Part of 13B 13B 12 13A Part of 13A 15 8 7B 9C 9A 9C 9D 9E 9F 16A 16B 8 9B 7C 7A 16A 16B 11B 11A 10B 10A ...

Page 79: ... Hex Nut CF000010 1 X X 10A Thread Forming Screw S9225 4 X X 10B Lock Washer T9695 1 1 X X 11A 3 8 16x 875 Hex Head Cap Screw CF000070 1 X X 11B Lock Washer E106A 16 1 X X 11C Plain Washer S9262 120 2 X X 12 Self Tapping Screw S8025 4 2 X X 13 Switch Box Assembly includes Below Code 8000 S16270 ø 1 X 13 Switch Box Assembly includes Above Code 8000 S16270 1 1 X X Except LN9 GMA 2 4 Roll 13 Switch B...

Page 80: ...s Part Numbers Part Numbers Part Numbers 1 96 1A 1B 1C 1D 8C 8B 8B 8B 8C 8C 8B Not Sold 9 11 10B 13 10C 2 3 4 3 6 7B 8C 7A 7D 15 8A 12 5B 5C 5A 5D 10A 8A CONTROL PANEL INSTRUMENT ASSEMBLY LN9 LN9 GMA 2 Roll 4 Roll LN9 AND LN9 GMA ...

Page 81: ...1 X 7B P C Board Insulation LN9 GMA Codes 9135 9160 S18006 1 X 9960 9843 10320 10326 10353 7B P C Board Insulation LN9 GMA S18006 1 1 X 7C Plastic Expansion Nut S14020 1 5 X 7D Self Tapping Screw S8025 14 5 X 8A 6 32x 625 RHS CF000043 2 X 8B Lock Washer E106A 13 4 X 8C 6 32 HN CF000005 4 X 9 Lead Clamp T13496 2 1 X 10A 6 32x 375 RHS CF000003 1 X 10B Lock Washer E106A 13 1 X 10C 6 32 HN CF000005 1 ...

Page 82: ...P 127 G P 127 G Part Numbers Part Numbers Part Numbers Part Numbers 1 96 3 4 16 15 2C 6 13 10A 17 14 7D 7C 9B 10B 10C 5 10C 9A 1 9C 9D 11A 11B 12 2A 2B 8 7A 7B METER PANEL ASSEMBLY LN9 AND LN9 GMA ...

Page 83: ...8 32 4 X X X 10A Round Head Screw 6 32x 50 2 X X X 10B Lock Washer T9695 2 2 X X X 10C Hex Nut 6 32 4 X X X 11A Insulation S16635 1 X X 11B Self Tapping Screw S8025 60 2 X X 12 Insulation T14468 1 X X 13 Spatter Shield S17016 1 X 14 P C Board Spacer M14537 1 X 15 Bezel Assembly S17414 1 X 16 Meter Shield Standard Clear Welding Lens T14771 1 X X 16 Filter Lens T14807 1 1 X 17 Meter and Printed Circ...

Page 84: ...12C 12C 12D 12D 12E 12E 12K 12K 12B 12B 22 22 26 26 23 23 21 21 20 20 24 24 25 25 23 23 39 39 32 32 31 31 33 33 34 34 36 36 15C 15C 15B 15B 14B 14B 35 35 16 16 15A 15A 14A 14A 30 30 37 37 23 23 22 22 21 21 20 20 19 19 18 18 25 25 12H 12H 13 13 12F 12F 12K 12K 12G 12G 12J 12J 27 27 28 28 29B 29B 29C 29C 29A 29A 23 23 WIRE DRIVE LN9 LN9H LN9F LN9FH LN9 AND LN9 GMA ...

Page 85: ... 12 Drive Motor Assembly LN9H includes 12A 12B L5974 3 1 X 12A Drive Motor Pinion Shaft includes M13862 1 ø 1 X Codes 8178 8422 8669 9088 12 Drive Motor Assembly LN9FH includes 12A 12B L5974 4 1 X 12A Drive Motor Pinon Shaft includes M13862 2 1 X Codes 8423 8671 9090 12B Pinon Gear S15013 4 1 X X 12B Pinon Gear S16612 1 X X 12C Roll Pin Gear to Shaft T9967 33 1 X X X X 12D Brush Cap Stature M13312...

Page 86: ...Incoming Conductor Block L6872 1 1 X X X X 25 Locator Bushing T12189 2 X X X X 26 Incoming Wire Guide T12272 1 X X X X 27 Insulation M12137 1 X X X X 28 Gear Box Mounting Plate M11460 1 X X X X 29A Hex Head Screw 5 16 18x 75 4 X X X X 29B Plain Washer S9262 121 4 X X X X 29C Lock Washer E106A 14 4 X X X X 30 Yoke Assembly S13454 1 X X 30 Yoke Assembly S16731 1 X X 31 Pivot Pin T12206 3 1 X X X X 3...

Page 87: ...NOTES LN9 AND LN9 GMA ...

Page 88: ...Numbers 1 28 2002 WIRE DRIVE MOTOR GEAR BOX ASSEMBLY LN9 GMA LN9F GMA 4 Roll LN9 AND LN9 GMA 1A 1B 1C 1F 1E 2 7C 7B 7A 23 5 6 10 8 9C 9B 9A 3A 3C 3B 3D 19 20 21 18A 25 22K 22D 22G 22F 22H 22J 22E 22N 18D 18B 18C 22A 17 16B 16A 15 12D 12B 12C 12A 12B 12C 11 14 13 ...

Page 89: ...00 T12341 2 X 7B Collar Assembly Above Code 10300 S21193 2 X 7C Key Below Code 10300 M8776 82 2 X 8 Hall Effect Switch LN9 GMA S18160 1 1 X 8 Hall Effect Switch LN9F GMA S18160 1 1 X 9A 10 24 x 1 00 RHS CF000038 1 X 9B Lock Washer E106A 1 1 X 9C Plain Washer S9262 27 1 X 10 Locator Bushing T14031 1 X 11 Bent Bolt S20629 1 1 X 12A Hex Head Screw 1 4 20x1 750 2 X 12B Lock Washer E106A 2 2 X 12C Plai...

Page 90: ...1 X 22J Knob S19922 1 X 22K Swing Arm M16446 1 X 22L Pivot Block Shaft Not Shown S19921 1 X 22M Spacer Not Shown S20244 2 X 22N Tension Rod S19920 1 X 23 Pin S19828 1 X 24 Connection Box Assembly LN9F GMA 4 Roll M15238 1 1 X Not Shown Female Connector T11591 3 1 X Solenoid Valve Assembly M15234 1 X Number Plate T10726 153 1 X Hose Clamp S10888 35 1 X Connector T14557 3 1 X Connector and Lead Assem...

Page 91: ...NOTES LN9 AND LN9 GMA ...

Page 92: ...C 15C 13B 13B 14 14 13A 13A 17 17 19 19 16 16 18C 18C 18B 18B 18A 18A 20 20 21 21 15A 15A 22B 22B 22C 22C 22A 22A 4 3D 3D 3C 3C 3B 3B 3A 3A 23 23 24C 24C 24B 24B 24A 24A 25 25 12D 12D 12E 12E 12C 12C 12B 12B 12A 12A 1B 1B 1C 1C 1F 1F 1E 1E 2 1A 1A Old Style Old Style 10 10 WIRE DRIVE MOTOR GEAR BOX ASSEMBLY LN9 GMA LN9F GMA 2 Roll LN9 AND LN9 GMA ...

Page 93: ...ear Box L7255 1 1 X 5 Thumb Screw T15046 2 X 6 Drive Screw S8025 19 1 X 7 1 4 20x1 25 HHCS CF000069 1 X 8 Pivot Spacer S10918 7 1 X 9 Plain Washer S9262 103 1 X 10 Quick Release Asbly Old Style Includes M15023 1 X 10A Latch Knob T13858 1 1 X 10B Quick Release Assembly Current Style M19266 1 1 X 11A Sems Screw T10082 26 1 X 11B Collar Assembly Below Code 10300 T12341 1 X 11B Collar Assembly Above C...

Page 94: ...unting Housing Assembly S21227 1 X 24A 10 24x1 00 RHS CF000038 1 X 24B Lock Washer E106A 1 1 X 24C Plain Washer S9262 27 1 X 25 Sems Screw T10082 4 1 X 26 Connection Bolt Insulation Not Shown S18169 1 X 27 Hall Effect Switch Not Shown S18160 1 1 X 28 Gas Solenoid Support Not Shown M15095 1 1 X P 127 K 2 P 127 K 2 Indicates a Change This Printing Sub Assembly Illustration Sub Assembly Illustration ...

Page 95: ...NOTES LN9 AND LN9 GMA ...

Page 96: ... 3A 3B 3C 4A 4B 5 6 7 8 9 10 11A 11B 14A 14B 14D 14A 12A 12E 12D 12K 12C 15 12B 13 12F 12G 12H 12J 14C 14E 14F 14G 23 21G 21E 21D 21H 21C 22A 20B 20A 21A 21B 17B 17C 17A 17F 17G 17D 17H 17D 16 17E 19B 19A 19C 14H WIRE DRIVE MOTOR GEAR BOX ASSEMBLY LN9 LN9F 4 Roll Drive LN9 AND LN9 GMA ...

Page 97: ... X Drive Motor Pinion Shaft includes LN9F 4 Roll S16470 2 1 X 12B Pinion S15013 4 1 X 12C Roll Pin Gear to Shaft T9967 33 1 X 12D Brush Cap Stature Electric M13312 13 2 X 12D Brush Cap Universal Electric M9655 7B ø 2 X 12E Brush Spring Assembly Stature Electric M13312 12 2 X 12E Brush Spring Assembly Universal Electric M12254 1F 2 X 12F Insulating Bushing T14058 1 3 X 12G Plain Washer S9262 147 3 ...

Page 98: ...witch Energizer M16370 1 X 20B 1 2 13x 75 Hex Head Cap Screw CF000020 1 X 21A Reed Switch Assembly S12334 43 1 X 21B Self Tapping Screw S8025 13 1 X 21C 1 2 13x1 75 Hex Head Cap Screw CF000026 1 X 21D Plain Washer S9262 1 1 X 21E Flange Nut T3960 1 X 21F Lock Washer Not Shown T9695 8 1 X 21G 1 2 13 Hex Jam Nut CF000054 1 X 21H Insulation S18169 1 X 22A Gearbox Mounting Plate S19831 1 X 22B 5 16 18...

Page 99: ...NOTES LN9 AND LN9 GMA ...

Page 100: ...P 127 M P 127 M 1 2 3 33 29 30 5 25 23 26 22 17 18 19 14 11 10 9 Part Numbers Part Numbers Part Numbers Part Numbers 1 96 CONTROL BOX LN9F LN9FH LN9F GMA L7201 6 28 85M LN9 AND LN9 GMA ...

Page 101: ...rd Assembly L6084 1 X Above 9000 Voltage Printed Circuit Board Insulation S16364 1 X 25 Warning Decal T13470 1 X 26 Patent Decal S13232 1 X 27 Start Printed Circuit Board Assembly M13750 1 X Below Code 9000 Only Not Shown 29 Potentiometer S16296 1 2 X 30 Felt Washer T14034 2 X Insulating Tube T7028 241 2 X Knob T14091 2 X 33 Warning Label S16722 3A 1 X Parts Not Shown Tachometer Connector Not Used...

Page 102: ...127 N P 127 N 1 2 7 8 3 9 15 14 13 6 5 4 17 18 19 22 20 21 A A FRONT VIEW REAR VIEW Part Numbers Part Numbers Part Numbers Part Numbers 1 96 DOOR ASSEMBLY LN9F LN9FH LN9F GMA L7091 2 1 85B LN9 AND LN9 GMA ...

Page 103: ...ear Lens T14771 1 X X 8 Filter Lens T14807 1 1 X X 9 Meter Shield Frame M13572 1 X X X X 13 Lock Tab T10045 40 1 X X X X 14 Dial Plate S16277 1 X X X X 15 Security Panel S16275 1 X X X X 17 Switch LN9F Only T13111 1 X X 17 Switch LN9FH Only T13381 2 1 X 17 Switch LN9FH Metric LN9F GMA Includes S16670 5 1 X X X Knob T13639 1 X X X 18 Switch T10800 4 1 X 18 Switch Hot Cold Interlock T10800 12 1 X X ...

Page 104: ...K317 DUAL PROCESS KIT P 127 P P 127 P 2 3 4 6 7 5 1 16 17 14 15 13 12 10 8 Part Numbers Part Numbers Part Numbers Part Numbers 1 96 M13524 10 8 82G LN9 AND LN9 GMA ...

Page 105: ...692 1 X 7 Case Welded Assembly S16191 1 X 8 Control Cable S16190 1 X 10 Box Connector T9639 1 2 X 12 Terminal Strip S8542 1 2 X 13 Number Plate T10726 126 1 X 14 Relay 1CR T13845 3 1 X 15 I D Sticker T12286 1 1 X 16 Relay 2CR S14293 7 1 X 17 I D Sticker T12286 2 1 X P 127 P 1 P 127 P 1 Indicates a Change This Printing Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Su...

Page 106: ...K319 DUAL PROCEDURE KIT P 127 R P 127 R Part Numbers Part Numbers Part Numbers Part Numbers 1 96 L6055 11 5 82M 1 2 3 6 7 5 15 10 9 LN9 AND LN9 GMA ...

Page 107: ...g Tube T7028 241 2 X Items Not Shown Gun Mounted Selector Switch Cable Assembly Includes S16383 1 X 3 pin Amphenol Connector S12020 16 1 X Cable Clamp S12024 4 1 X Extension Cable Assembly Includes M13681 1 X 3 socket Amphenol Connector S12023 8 1 X 3 pin Amphenol Connector S12020 16 1 X Cable Clamp S12024 4 2 X 10 04 2005 P 127 R 1 P 127 R 1 Indicates a Change This Printing Sub Assembly Illustrat...

Page 108: ...P 127 S P 127 S 6 3 1 4 5 2 Part Numbers Part Numbers Part Numbers Part Numbers 1 96 M13647 2 10 95D INSTRUMENT PANEL LN9F LN9FH LN9F GMA LN9 AND LN9 GMA ...

Page 109: ...ower Printed Circuit Board LN9F FH L6043 1 X 3 Control Printed Circuit Board LN9F GMA L7265 2 1 X Plastic Expansion Nut S14020 3 5 X Self Tapping Screw S8025 71 5 X 4 Trigger Printed Circuit Board Below Code 8000 M13630 1 X 4 Trigger Printed Circuit Board Above Code 8000 M13861 1 X Plastic Expansion Nut S14020 3 3 X Self Tapping Screw S8025 71 3 X 5 Transformer Assembly S16282 1 X 5 Transformer As...

Page 110: ...VE ROLL OUTGOING GUIDE TUBE DRIVE ROLL SPACER OUTGOING GUIDE INSERT 023 025S KP655 025S KP2139 2 M17301 025 T14984 KP2125 1 KP2124 1 KP2114 1 030 Solid KP655 030S KP2139 2 M17301 030 T14984 KP2125 1 KP2124 1 KP2114 1 035 Cored KP655 035C KP2139 4 M17302 035 None KP2125 1 KP2124 1 KP2114 1 035 Solid KP655 035S KP2139 4 M14932 2 Req d T14984 KP2125 1 KP2124 1 KP2114 1 045 052 Solid KP655 052S KP2139...

Page 111: ...NOTES LN9 AND LN9 GMA ...

Page 112: ...CESS CONTACTOR KIT P 127 U P 127 U Part Numbers Part Numbers Part Numbers Part Numbers 1 96 22 21 23 25 26 29 30 28 24 27 2 32 35 19 18 17 16 15 14 3 1 A A 4 5 6 8 31 20 36 12 11 9 33 L6224 10 8 82G LN9 AND LN9 GMA ...

Page 113: ...8 Nameplate M13677 1 X X 19 Mode Switch T13381 2 X X 20 Caution Decal T13470 1 X X 21 Self Tapping Screw S8025 65 3 X X 22 Hex Jam Nut 1 2 13 6 X X 23 Lock Washer E106A 15 3 X X 24 Plain Washer S9262 1 6 X X 25 Insulating Washer S10773 9 3 X X 26 Insulating Panel T14373 3 X X 27 Insulating Tube T14374 3 X X 28 Connection Strap T8141 3 X X 29 Stud T6931 11 3 X X 30 Flanged Nut T3960 3 X X 31 Gromme...

Page 114: ...D OUTGOING GUIDE TUBE MIDDLE GUIDE OUTGOING GUIDE INSERT IDLE ROLL ASSEMBLY LN 9 2 Roll Drive 7 64 120 KP502 120 KP2123 4 T12057 120 S12722 120 KP2119 1 KP2120 1 2 8 3 0 mm Cored 068 3 32 1 7 2 4 mm KP502 3 32 KP2123 5 T12057 3 32 S12722 3 32 KP2119 2 KP2120 2 Cored Solid 1 16 1 6mm Solid KP502 1 16 KP2123 3 S13343 1 16 S12722 1 16 KP2117 3 KP2118 3 1 16 1 6mm Cored KP502 1 16C KP2123 3 T12057 1 1...

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Page 116: ...r t Num ber s Par t Num ber s Par t Num ber s 11 25 97 L6940 12 19 85G 13 3 1 10 CURRENT MOLDED PLASTIC 9 8 14 2 WIRE WHEEL SUPPORT OBSOLETE ALUMINUM SPINDLE ASSEMBLY WIRE WHEEL SUPPORT 9 8 5 2 WIRE WHEEL SUPPORT OBSOLETE MOLDED PLASTIC SPINDLE ASSEMBLY 2 4 5 6 9 8 7 15 ...

Page 117: ...5 8 2 X X X 12 Retaining Collar S13871 1 X 13 Readi Reel Decal T13086 44 1 X X X 14 Plainwasher S9262 14 1 X 15 Retaining Collar M14587 1 1 X Optional Not Illustrated 10 Wire Reel Spacer S18221 1 X X X 05 09 2002 ITEM DESCRIPTION PART NO QTY 1 2 3 4 5 6 7 8 9 P 125 N 1 P 125 N 1 Indicates a Change This Printing Sub Assem bl y I l l ust r at i on Sub Assem bl y I l l ust r at i on Sub Assem bl y I ...

Page 118: ...STAND ASSEMBLY FOR 14 POUND REEL K378 P 125 O P 125 O Par t Num ber s Par t Num ber s Par t Num ber s Par t Num ber s 1 28 2002 9 2 1 22 12 13 14 10 3 4 5 8 7 6 24 11 20 21 ...

Page 119: ...E106A 3 1 X Plainwasher S9262 61 1 X 13 Wire Reel Cover Front M11574 2 1 X 14 Axle Nut S13956 1 X 20 Housing Cover M11578 1 X Decal S118932 1 X 21 Cover Retaining Strap Assembly S15891 1 X 22 Cable Clamp S16819 1 X Thread Cutting Screw S9225 8 2 X 23 Coil Support Disc S17060 1 X 24 Thread Cutting Screw S9225 30 2 X 05 09 2002 Use only the parts marked X in the column under the heading number calle...

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Page 121: ...or Cable Assembly L4702 1 LN 8NE 8SE 9NE 9SE Extension Cable Assembly Includes M12220 1 Control Cable Assembly Includes M12219 1 Amphenol Connector Female S12020 8 1 Amphenol Connector Male S12023 2 1 Amphenol Connector Clamp S12024 2 2 Conductor Cable Assembly L4702 1 Flux Hose 22 1 2 Ft Reqʼd For All Submerged Arc Machines T10642 82 ø 1 Flux Hose 45 Ft Reqʼd For All Submerged Arc Machines T10642...

Page 122: ...50 AND 60 WIRE REEL SUPPORT P 107 O P 107 O Par t Num ber s Par t Num ber s Par t Num ber s Par t Num ber s 07 26 2005 3 2 1 10 13 8 7 6 5 4 9 8 7 6 5 4 11 12 L4699 ...

Page 123: ...745 ø 1 X X LN 22 Fully Enclosed Wire Reel Support Assembly Includes all above plus L4745 2 1 X Hand Crank Assembly See P 107 R 1 X X Wire Feed Unit Handle S13863 1 X X LN XNE Lightweight Wire Reel Support Assembly Includes L5369 2 ø 1 X Wire Reel L4604 1 X Hand Crank Assembly See P 107 R 1 X Cage Type Wire Reel Support L5368 1 X Wire Feed Unit Handle S13863 1 X Reel Mounting Shaft Assembly For 2 ...

Page 124: ...g Washer S10773 52 1 X X 9 Wire Reel Shaft Assembly S16253 1 X X 9 Wire Reel Shaft Assembly S15492 1 X 10 Roll Pin T9967 9 1 X X X 11 Pull Knob S11038 1 X X X LN 6 and LN 7 welders built before November 1972 did not have the adjustable brake Item 4 If a shaft or fixed brake assembly is needed order the M12460 Assembly 4 19 2000 For All LN 6 LN 7 LN 8S 8N 8SE LN 9S 9N 9SE 9NE 9NH and LN 22 use Colu...

Page 125: ...uide Tube T12654 1 18 Retaining Ring S9776 1 1 19 Flat Head Screw 5 16 18 x 1 25 1 20 Handle S13397 1 21 Crank Arm Assembly S13392 1 22 Lever Arm Assembly S13404 1 23 Retaining Ring S9776 3 1 24 Fiber Pin T8433 1 25 Socket Head Cap Screw T9447 10 ø 2 26 Set Screw S11604 11 1 27 Hex Head Screw 3 8 16 x 1 25 2 Insulating Tube T7305 4 2 Insulating Washer S10773 19 2 Plain Washer S9262 120 2 Lock Wash...

Page 126: ...P 107 S P 107 S Par t Num ber s Par t Num ber s Par t Num ber s Par t Num ber s 3 15 82 L4695 4 9 19 80J 30 11 23 24 25 21 22 N E 18 48 26 6 27 17 14 1 29 28 2 11 12 13 3 9 10 15 8 40 11 22 5 6 7 4 21 16 6 35 36 16 6 7 20 37 38 34 33 32 ...

Page 127: ...X X X 24 Reducing Bushing T9948 1 X X X 25 Pressure Gauge S11395 1 X X X 26 Clamp S12740 1 X X X 27 Hex Head Screw 1 2 13 x 2 75 1 X X X 28 Adaptor T11248 2 X X X 29 Screen Cup T11249 2 X X X 30 Safety Valve T11394 1 X X X 31 Street Tee T11393 1 X 32 Cap Gasket T11225 1 1 X X X 33 Outlet Tube Cap S11155 1 X X X 34 Outlet Assembly S12739 1 X X X 35 Union T12754 1 X X X 36 Flared Copper Tube T12755 ...

Page 128: ... X X 7 Axle M10470 1 X X 12 Flux Tank Support S12737 3 X 10 22 97 For optional K163 use parts marked X in Column 1 For LN 6S 6SE 8S 8SE 9S and parts marked X in Column 2 P 107 T P 107 T Indicates a Change This Printing UNDERCARRIAGE K163 Standard with LN 6S LN 6SE LN 8S LN 8SE LN 9S and LN 9SE Par t Num ber s Par t Num ber s Par t Num ber s Par t Num ber s 4 3 2 9 12 6 7 ITEM DESCRIPTION PART NO Q...

Page 129: ...NOTES ...

Page 130: ...CHANIZED TRAVEL POWER PACK K161 P 107 V a P 107 V a Par t Num ber s Par t Num ber s Par t Num ber s Par t Num ber s 05 10 2005 G1429 10 23 81N 9 33 14 34 23 14 13 10 1 2 18 3 6 8 7 30 26 25 24 18 27 16 28 ...

Page 131: ... 1 X X 10 Connector T9639 2 1 X X 13 Fuse 1 8 Amp T10728 9 2 X X 14 Fuse Holder S10433 2 X X 16 Nameplate M9730 1 X X 18 Front Panel S11344 1 X X 23 Fuse Identification Sticker T12607 9 1 X X 24 Insulation T11472 5 1 X X 25 Spacer S10040 33 1 X X 26 Hex Head Screw 1 4 20x3 00 1 X X 27 Spacer S10040 34 1 X X 28 Wiring Diagram S13868 1 X 28 Wiring Diagram M20116 1 X 30 Relay S15122 10 1 X 33 Fuse T1...

Page 132: ...CONTACTOR KIT K240 P 107 W 2 a P 107 W 2 a 2 3 1 12 4 13 14 6 7 11 10 25 24 23 22 21 20 19 18 17 16 Par t Num ber s Par t Num ber s Par t Num ber s Par t Num ber s 6 20 86 L5360 6 20 86S ...

Page 133: ...3 Rubber Chassis Mount T10325 1 4 14 Printed Wiring Diagram S15371 1 16 Stud T6931 11 2 17 Hex Jam Nut 1 2 13 4 18 Lock Washer E106A 5 2 19 Flat Washer S9262 1 4 20 Insulating Washer S10773 9 2 21 Insulating Panel T14373 2 22 Insulating Tube T14374 2 23 Connecting Strap T8141 2 24 Flange Nut T3960 2 25 Self Tapping Screw S8025 65 2 06 12 2001 ITEM DESCRIPTION PART NO QTY 1 2 3 4 5 6 7 8 9 P 107 W ...

Page 134: ... 20 Knob T11157 1 21 Insulation T11228 1 22 Rheostat T10812 9 1 23 Gear Box assembly See P 107 Y 1 26 Motor S11162 1 27 Adapter Plate M9109 1 28 Mounting Clamp Extension M9142 1 05 10 2005 Use only the parts marked X in the column under the heading number called for in the model index page ITEM DESCRIPTION PART NO QTY 1 2 3 4 5 6 7 8 9 P 107 X P 107 X Indicates a Change This Printing MECHANIZED HA...

Page 135: ...mbly S11161 1 6 Shaft Cap T11226 1 7 Output Shaft Assembly S11159 1 9 69 Use only the parts marked X in the column under the heading number called for in the model index page ITEM DESCRIPTION PART NO QTY 1 2 3 4 5 6 7 8 9 P 107 Y P 107 Y Indicates a Change This Printing GEAR BOX FOR K110 Par t Num ber s Par t Num ber s Par t Num ber s Par t Num ber s 4 3 2 2 3 6 5 1 2 3 7 ...

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Page 148: ...d s Leader in Welding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com ...

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