Lincoln Electric RANGER 9 IM753-A, Operator'S Manual

Page: 33 / 44

F-1
WIRING DIAGRAM
F-1
RANGER 9
6
RANGER 9 WIRING DIAGRAM (CODES 10909 AND 10939)
236
ELECTRODE
W
ORK
241
GN
D
(+)
D1
(-)
R1
C2
25W
200
C3
C4
C5
224E
AMMETER
209A
AM 1
AUTO
HIG
H
3
5
6
221
AC
AC
B+
208
START
ER
REG
ULATOR
(+
)
(-)
CV
-
CV+
DC
+ DC
-
AC
221 (CA
VIT
Y #1)
211 (CAVITY #3)
+-
CR1
209A
LOCATING
31
32
42
9
7
PC
BOAR
D
PCB1
1
6
12
1
J1
J2
4
5 8
75A
AMP
HE
NOL 2
1 4
5
8
1 1 3
4
6
2
3
4
J3
J4
J5
31B 42
32 21
5E
PC
B2
BYP
ASS
P
C
76
10K POT
R3
75A
CW
MA
X
EN
GI
NE
HO
UR
M
ET
ER
SHO
W
N
IN
POSITI
ON
+ -
IDLE
R
SOLENOID
12V
CO
NTACTOR
AN
D
219
232
235
21
2C
75A
76A
77A
31A
77A
76A
3 3 5A 5F
3
76D
77D
76D
76A
77A
224
200B
224B
5A
219
224E
76
224D
208A
3
77
235
242 236 232
224C
211
5F
240
75
200B 232A
201A
214
75
3
77
214 201A
219
232A
5A
224B
77
2C
2A 4A 77C 76C 75C 2B 75B 77B 76B 4B
4B 2B
75B
76B 77B
75C 76C 77C 2A 4A
115VAC CO
NTACTOR
WO
RK
RE
MOTE CONTROL
42VAC
GROU
N
D
RE
MOTE CONTROL
CO
NTACTOR
GROU
N
D
GN
D-B
GN
D-A
4C
4C
250
50WR2
242
S6
L2
CB1
SOLENOID
S4
250
1 3 2 4
7
2C
2C
240
232
254
247
C1
W1
W2
C2
C3
R1
R2
R3
R4
R5
R6
C1
C2
C3
S2
REACTOR
E
S1
STA
TOR
SHO
W
N
IN
"HIGH
’
POSITI
ON
5C
5B
208C
5C
5D
31A
208 (CA
VIT
Y #2)
232A
GND-D
232A
"ALWAYS O
N
"
247
5B
5D
ON
224B
224E
224
236A
236A
245
STA
RT
E
R
M
OTO
R
NOTES:
31,000 MF
D
CAPA
CITORS
WEL
DE
R LEAD E
N
D
(NOTE CAVITY N
U
MBE
RS)
REMOTE SWITCH (SHO
W
N
IN
REMOTE POSITION)
S1
ELECTRODE POLA
RITY
SWITC
H
OUTPUT CO
NTACTOR
L1 (C
HOKE
)
OUTPUT RECTIFIE
R
S5
IDLER SWITC
H
AMP
HENOL 1
GRO
UND
S
CRE
W
BL
OW
ER
B
AFF
LE
OUTPUT RHEOSTAT
OIL PRESSU
RE
SWITC
H
FL
Y
W
HEEL
ALTERNATOR
ENGI
NE
FOOT
ENGI
NE
C
ROSS
SUPPORT
GN
D
-H
B-
WEL
DI
NG TERMI
NAL
CO
NTROL SWITC
H
25 OHM
240
GN
D-E
242
GND-E
VOLTA
GE
IGNITION MOD
ULE
DIAG
RAM "A"
ENGI
NE TERMI
NAL
BLOCK CO
N
NECTIO
N
SEE DIAGRA
M "A" FO
R
ENGI
NE TERMI
NAL
BLOCK CO
N
NECTION.
S2A (
CLOSED
WITH S2 I
N
C1, C2
O
R
C3
POSITI
ON
)
RANGE SWITC
H
S2
(10A
MP
)
200A
200
20
1
(+
)
(-
)
RO
TO
R
F
IELD
(+)
(-)
(+
)
(-)
C1
800 MFD
D2
(+)
AC
AC
201
9
20
1A
20
0B
5E
7
77A
76A
115 V
SIL
VE
R
115/23
0V
20A
20A CB
5
CB4
J6
J8
5L
5K
5
11
5K
115 V
J7
GR EE N
GR EE N
GR EE N
WH ITE
BLA CK
BLA CK
GND
-G
GND-C
GND
-D
125/25
0V. SI
NGLE
RE
CE
PT
ACLE
GND
-C
GND-
G
5E
IN LI
NE CO
NNE
CTORS
(3 PLACES)
5L
SLIP RIN
GS
POSIT
IVE SLIP
RIN
G NEAR
EST
LA
M
IN
A
TIO
N
5
3
6
50A CB2
50A CB3 12
WH ITE
W
HITE
BLACK
BLA CK
3B
3A
3B
3A
BLA CK
BLA CK
BLA CK
BLA CK
11
BLACK
BLA CK
BLACK
3
H C
D
A J
E F G I
K
B A B C D E F
TER
M.
COLOR
ED
SIL
VE
R
COLOR
ED
TE
RM
INAL
S
SIL
VE
R
COLOR
ED
TE
RM
INAL
S
TAB
ELECTRI
CAL SYMBOLS PER E15
37
ALL CASE F
R
O
NT CO
MPONE
NTS VIEW
ED F
R
O
M
REA
R.
210
208B
POSITI
ON
"S3" SHOW
N
IN "R
UN"
S7 START BUTT
ON
GROU
N
D
SC
RE
W BETWEEN
AMP
HE
NOL HOLES
224C (
CAVITY #4)
V
A
211
221
5H
5H
210
224C
W
A
U
R
R
FUEL
SH
UTOFF SOL.
224A
224A
WH ITE
LEADS LAB
ELED BLACK MAY BE GRAY.
CB8
25A
ON SOME OL
DE
R
DOES NOT APPEAR MA
C
HINES
A
A
G42
28
TO
RO
ID
3 T
URNS
1 T
UR
N
J3
13
4
2
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag
ram for a particular code is pasted inside
the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. G
ive the equipment code number..