Lincoln Electric PRISM DOWN DRAFT Operator'S Manual Download Page 1

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Operator’s Manual

PRISM

DOWN DRAFT

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Authorized Service and Distributor Locator:

www.lincolnelectric.com/locator

IM10596

Issue

D ate

Apr

-2

For use with machines having Code Numbers:

13123, 13124, 13125,

13126, 13127, 13128

Save for future reference

Date Purchased

Code: (ex: 10859)

Serial: (ex: U1060512345)

Summary of Contents for PRISM DOWN DRAFT

Page 1: ...thorized Service and Distributor Locator www lincolnelectric com locator IM10596 Issue Date Apr 22 Lincoln Global Inc All Rights Reserved For use with machines having Code Numbers 13123 13124 13125 13...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...belts gears fans and all other moving parts when starting operating or repairing equipment 1 e In some cases it may be necessary to remove safety guards to perform required maintenance Remove guards o...

Page 4: ...to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with su...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...h of least resistance for electric current to reduce the risk of electric shock This appliance is equipped with a cord having an equipment grounding conductor and grounding plug The plug must be inser...

Page 7: ...pture welding fume at or near the arc and filter conta minants out of the air The ventilation or exhaust needed for your application depends upon many factors such as Workspace volume Workspace config...

Page 8: ...s org Supplemental Information Not listed Nuisance value maximum is 10 milligrams per cubic meter PEL value for iron oxide is 10 milligrams per cubic meter TLV value for iron oxide is 5 milligrams per...

Page 9: ...E INPUT POWER A 7 DIRECTION OF ROTATION A 7 HEPA KIT A 9 SILENCER OUTLET DUCT A 10 WORKING LIGHT A 11 MOVEMENT SENSOR A 11 WELDING CABLE SENSOR A 12 BENCH VICE MOUNTING BRACKET A 12 WHEEL KIT A 12 PLA...

Page 10: ...41 F 5 C NOM OPERATING TEMP 68 F 20 C MAX OPERATING TEMP 104 F 40 C MAX RELATIVE HUMIDITY 80 PRISM DOWN DRAFT WITH MECHANIZED CLEANING COMPRESSED AIR CONNECTION 1 4 inch male pneumatic quick disconnec...

Page 11: ...sidered contrary to its intended use The manufacturer accepts no liability for any damage or injury resulting from such use The product has been built in accordance with state of the art standards and...

Page 12: ...hat are holding the front blocking board to the pallet Carefully use a fork lift truck to lift the unit off of the pallet The forks of the truck should not penetrate past the back side of the unit or...

Page 13: ...Fig A 8 3 Reassemble the louver panel to the Backdraft Panel by using only 4 of the M6 x 20mm screws Leave the bottom two screws out until the Backdraft Panel is lifted onto the Dust Collection Tray...

Page 14: ...he system pressure has reached an appropriate level 1 Connect the downdraft table to compressed air See Figure A 9 item C Connection is a 1 4 inch male industrial quick connect pneumatic nipple FIGURE...

Page 15: ...ect the black red and white motor power leads from contacts U1 V1 and W1 4 Using the 5 16 nut driver reconfigure the motor jumpers from the high voltage configuration YY to the low voltage config urat...

Page 16: ...12 4 F4 120V 6 2 3 4 5 6 11 10 9 8 7 YELLOW VIOLET RED BLUE GRAY VIOLET WHITE GREEN ORANGE BLACK BROWN 575V 460V 380V 230V 208V 0V 230V 30VA 0V 0V 120V 30VA 24V 35VA TORQUE TERMINAL SCREWS 4 6 lb in 0...

Page 17: ...LOWING a Use this unit only in the manner intended by the manufacturer If you have questions contact the manufacturer b Before servicing or cleaning unit switch power off at service panel and lock the...

Page 18: ...e the downdraft table to facilitate mounting Don t forget to replace them when mounting is complete 5 Place bolts halfway through the 2 upper holes C at the outlet of the downdraft table See Figure A...

Page 19: ...draft strip to the downdraft table A or HEPA kit B See Figure A 16 3 Place bolts halfway through the 2 lower holes at the outlet of the downdraft table or HEPA box C See Figure A 16 4 Place the silenc...

Page 20: ...unt the lighting fixture using the 6 bolts A See Figure A 17 2 Route the cable down the back side of the downdraft table 3 Attach the cable to the back panel using the 3 cable tie mounts and cable tie...

Page 21: ...d and fasten them using the bolts nuts and washers See Figure A 20 3 Place the strips underneath the grid and fasten them using from bottom to top nut washer strip grid mounting bracket washer bolt FI...

Page 22: ...the perforated steel spark arresters over the prefilters A The edgeless sides should be directed to the back See Figure A 21 4 Replace the two narrowing plates over the perforated steel spark arrester...

Page 23: ...Avoid breathing these fumes and gases When welding keep your head out of the fume Use enough ventilation and or exhaust at the arc to keep fumes and gases away from the breathing zone When welding wi...

Page 24: ...sufficiently ventilated this applies especially to confined spaces Never install the product in front of entrances and exits which must be used for emergency services Make sure that the workshop in t...

Page 25: ...elding grinding 4 After finishing welding grinding push the OFF button D to switch off the fan See Figure B 2 5 Turn switch A off to remove the main input power FILTER REPLACEMENT 1 During use regular...

Page 26: ...h welding cable sensor for welding only Push the ON OFF button C to switch on the fan Start welding grinding After finishing welding grinding push the ON OFF button C to switch off the fan Start weldi...

Page 27: ...ailable When the differential pressure across the filter cartridges reaches 0 22 psi 1500 Pa for more than 2 hours continuously the alarm lamp will flash 2 seconds on 2 seconds off In this case push t...

Page 28: ...ivated upon turning on the main switch of the downdraft table J Welding Cable Sensor PRISM DOWN DRAFT WITH MECHANIZED CLEANING Metal clamp with built in sensor that works as an automatic start stop de...

Page 29: ...recommended to thoroughly inspect the complete product once every year in addition to the indicated periodic maintenance Improper maintenance can cause fire Always maintain the product according to t...

Page 30: ...ing a power washer X Filter Cartridges Check for damage and correct installation Replace if necessary X Dust drawers Check for damage and correct installation Replace if necessary X Empty the dust dra...

Page 31: ...stage prefilters see Figure A 1 or the outlet grid are saturated then clean with a power washer or replace as necessary 10 Seal prefilter bag firmly with supplied tie wrap 11 Install new filter cartr...

Page 32: ...sible machine malfunctions Simply follow the three step procedure listed below Step 1 LOCATE PROBLEM SYMPTOM Look under the column labeled PROBLEM SYMPTOMS This column describes possible symptoms that...

Page 33: ...ctive 5 Check fuses F1 F2 and F3 Replace if necessary 6 Overload relay tripped 6 Check current settings and reset overload relay 7 Overload relay defective 7 Replace overload relay 8 Left and or right...

Page 34: ...1 Replace both membrane valves 2 Button RESET ALARM MANU AL CLEANING defective 2 Replace button RESET ALARM MANUAL CLEANING POSSIBLE CAUSE RECOMMENDED COURSE OF ACTION PROBLEMS SYMPTOMS The alarm lamp...

Page 35: ...016 NC NC X2 TERMINAL BLOCKS NC NC FUSE CLASS CC RATED 600VAC 15A MIN SCCR 5kA FUSE CLASS CC RATED 250VAC 15A MIN SCCR 5kA 6 5 4 3 2 1 10 9 208 230 460 575V 3 60Hz 380V 3 50Hz SELECT THE PROPER INPUT...

Page 36: ...N03 N04 0 1 C 21 15 26 4 26 4 IC R CONTROL BOX 21 6 27 R R R IC 25 IC IC IC IC 5 5 25 NC NC CONTROL CIRCUIT LVLE COMPLYING WITH SECTION 43 1 DOOR OPEN DETECTION NOTES N A ALL WIRES CRIMPED WITH PIN T...

Page 37: ...25A 11 12 11 12 S4 S5 BK1 X 1 4 02 BK2 X 1 5 BK1 X 1 6 10 A1 A2 V1 BK2 X 1 7 09 BK3 X 1 8 12 A1 A2 V2 BK4 X 1 9 11 P P1 NC 11 12 BK1 X 1 10 BK2 X 1 11 19 1 1 1 2 X4 1 1 1 1 2 1 1 1 2 X4 2 X4 3 1 1 1 2...

Page 38: ...ED 600VAC 15A MIN SCCR 5kA FUSE 250VAC 15A 6 5 4 3 2 1 10 9 208 230 460 575V 3 60Hz 380V 3 50Hz 115V 1 60Hz 230V 1 50Hz MOTOR 575V VIOLET 380V GREEN 230V ORANGE 208V BROWN 0V BLACK 24V GRAY 002 022 C...

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Page 42: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Page 43: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Page 44: ...e provision of such information or technical information does not create expand or alter any warranty on our products Any express or implied warranty that might arise from the information or technical...

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