Lincoln Electric POWERTEC i450C ADVANCED Operator'S Manual Download Page 12

English 10 English 

Welding GMAW and FCAW Process in 
non-synergic mode 

During non-synergic mode wire feed speed and welding 
voltage are independent parameters and must be set by 
the user.

 

Procedure of begin welding of GMAW or FCAW-SS 
process: 

  Determine the wire polarity for the wire to be used. 

Consult the wire data for this information.  

  Connect output the gas-cooled gun to GMAW / FCAW 

process to Euro Socket [4]. 

  Depending on the using wire, connect the work lead 

[17] to output socket [2] or [3]. See [25] point – 
terminal block of changing polarity. 

  Connect the work lead [17] to the welding piece with 

the work clamp.  

  Install the proper wire.  

  Install the proper drive roll. 

  Make a sure if it is needed (GMAW process), that the 

gas shield has been connected. 

  Turn the machine on. 

  Push the gun trigger to feed the wire through the gun 

liner until the wire comes out of the threaded end. 

  Install a proper contact tip. 

  Depending on the welding process and the type of the 

gun, install the nozzle (GMAW process) or protection 
cap (FCAW process). 

  Close the Left side panel. 

  The welding machine is now ready to weld. 

  By applying the principle of occupational health and 

safety at welding, welding can be begun. 

 

 WARNING

 

Keep the gun cable as straight as possible when loading 
electrode through cable. 
 

 WARNING

 

Never use defected gun. 
 

  Check gas flow with Gas Purge Switch [23]. 

  Close the side panel. 

  Close the spool wire case. 

  Select the Right welding program. 

Note:

 The list of available programs depends on the 

power source. 

  Set the welding parameters. 

  The welding machine is now ready to weld. 

 

 WARNING 

The side panel and wire spool case have to be completely 
closed during welding. 
 

 WARNING

 

Keep the gun cable as straight as possible when welding 
or loading electrode through cable. 
 

 WARNING

 

Do not kink or pull cable around sharp corners. 
 

  By applying the principle of occupational health and 

safety at welding, welding can be begun. 

 

For non-synergic mode can set: 

  Wire Feed Speed, WFS 

 The 

welding 

voltage 

 Burnback 

Time 

 Run-in 

WFS 

  Preflow Time/ Postflow Time 

 Spot 

Time 

 2-Step/4-Step 

 Start 

Procedure 

 Crater 

Procedure 

 Wave 

Control: 

Pinch 

 

Welding GMAW and FCAW Process in 
synergic mode CV 

In synergic mode, the welding voltage is not set by user. 
The correct welding voltage will be set by the machine 
software. Optimal voltage value depends of input data: 

  Wire Feed Speed, WFS. 

 
If it is needed, the welding voltage can be adjusted by the 
right knob When the right knob is rotated, the display will 
show a positive or negative bar that indicates if the 
voltage is above or below the optimal voltage. 
 
Additionally user can manually set: 

 Burnback 

Time 

 Run-in 

WFS 

 Preflow 

Time 

 Postflow 

Time 

 

  Spot Welding Settings 

 2-Step/4-Step 

 Start 

Procedure 

 Crater 

Procedure 

 Wave 

Control: 

Pinch 

 

Summary of Contents for POWERTEC i450C ADVANCED

Page 1: ...IM3171 04 2022 REV01 POWERTEC i450C ADVANCED OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 260 Bielawa Poland www lincolnelectric eu...

Page 2: ...r your product identification data in the table below Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased ENGLISH INDEX Technical...

Page 3: ...ANGE GMAW FCAW SMAW i450C ADVANCED 20A 450A 20A 450A 10A 450A RECOMMENDED INPUT CABLE AND FUSE SIZES Fuse Type gR or Circuit Breaker Type Z Power Lead i450C ADVANCED 32A 400V AC 4 Conductor 4 0mm2 WEL...

Page 4: ...X TIG mode STICK mode After 30 minutes of non working Fan off X The value of efficiency and consumption in idle state have been measured by method and conditions defined in the product standard EN 609...

Page 5: ...process gas usage depends on cross sectional area of the nozzle For commonly used torches Helium 14 24 l min Argon 7 16 l min Notice Excessive flow rates causes turbulence in the gas stream which may...

Page 6: ...in or adjacent to the work area and the machine Radio and or television transmitters and receivers Computers or computer controlled equipment Safety and control equipment for industrial processes Equ...

Page 7: ...cordance with local electrical regulations ELECTRICALLY POWERED EQUIPMENT Regularly inspect the input electrode and work clamp cables If any insulation damage exists replace the cable immediately Do n...

Page 8: ...operating regulators designed for the gas and pressure used Always keep cylinders in an upright position securely chained to a fixed support Do not move or transport gas cylinders with the protection...

Page 9: ...not operate in areas with an ambient temperature greater than 40 C Duty cycle and Overheating The duty cycle of a welding machine is the percentage of time in a 10 minute cycle at which the welder ca...

Page 10: ...Interfaces chapter 7 Display Cover Display protection for User Interface U7 8 Quick Connect Coupling Coolant outlet supplies cool coolant to the torch gun 9 Quick Connect Coupling Coolant inlet takes...

Page 11: ...nd gas flow gas test without switching on the output voltage 24 Wire drive 4 rolls wire drive 25 Terminal Block of Changing Polarity Plug for GMAW FCAW SS process This terminal block enables to set th...

Page 12: ...cable WARNING Never use defected gun Check gas flow with Gas Purge Switch 23 Close the side panel Close the spool wire case Select the Right welding program Note The list of available programs depend...

Page 13: ...on the wire spool support without adapter or installed with use applicable adapter that must be purchased separately see Accessories chapter WARNING Turn the input power OFF at the welding power sourc...

Page 14: ...should not unwind Adjust wire spool brake accordingly Turn the welding machine off Install a proper contact tip Depending on the welding process and the type of the gun install the nozzle GMAW proces...

Page 15: ...t the gas cylinder contains gas suitable for the intended purpose Turn off input power at the welding power source Install a proper gas flow regulator to the gas cylinder Connect the gas hose to the r...

Page 16: ...ine before each maintenance and service After each repair perform proper tests to ensure safety Customer Assistance Policy The business of The Lincoln Electric Company is manufacturing and selling hig...

Page 17: ...First read the Part List reading instructions above then refer to the Spare Part manual supplied with the machine that contains a picture descriptive part number cross reference REACh 11 19 Communicat...

Page 18: ...ROLL KIT 0 6 0 8VT FI37 4PCS GREEN BLUE KP14150 V08 10 ROLL KIT 0 8 1 0VT FI37 4PCS BLUE RED KP14150 V10 12 ROLL KIT 1 0 1 2VT FI37 4PCS RED ORANGE KP14150 V12 16 ROLL KIT 1 2 1 6VT FI37 4PCS ORANGE...

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