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Lincoln Electric POWER FEED 10 A Operator'S Manual Download Page 29

C-1

ACCESSORIES

C-1

GENERAL OPTIONS / 
ACCESSORIES

K2311-1    Power  Feed  10SM-Converts  NA  style  wire
drives into Power Feed-10S Wire Drives

K2370-1    Power  Feed  10S  Wire  Drive-Power  Feed-
10S  with  hardware  to  connect  to  a  TC-3  Travel
Carriage.

K2282-1  System Interface-Includes phase generator
for multiple arcs.

K1543-xx    ArcLink  Cables-ArcLink  cable  of  length
"xx".

K1842-110  Weld Power Cable-Lug to Lug, 4/0 Cable
of length 110ft.

K2163-xx  Weld Power Cable-Lug to Lug, 4/0 Cable
of length "xx" 

K1795-xx  Power Wave to System Interface Cable

K1785-xx  Wire Drive Cable

K231-x Contact Nozzle Assembly

K226R Contact Jaw Assembly

K148

Positive Contact Assembly

K149

Linc-Fill Attachments

K386

Narrow Gap Deep Groove Nozzle

K285

Concentric Flux Cone Assembly

K225

Twinarc Contact Assemblies

K129

Tiny Twinarc Assemblies

K281

Tiny Twinarc Solid Wire Straightener

K325

TC-3 Travel Carrriage

K299

Wire Reel Assembly for 50-60lbs Coils

K162-1 Spindle Kit – 2in. hub

K29

Vertical Lift Adjuster

K96

Horizontal Adjuster

K278

SpreadArc Oscillator

K310

Flux Screen – Air Driven Vibrator

K58

Magnetic Separator

POWER FEED™ 10A CONTROLLER

All manuals and user guides at all-guides.com

Summary of Contents for POWER FEED 10 A

Page 1: ...lding and cutting equipment is designed and built with safety in mind However your overall safety can be increased by proper installation and thought ful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with machines having Code Numbers ...

Page 2: ...T WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Safety in Welding Cutting ANSI Standard Z49 1 from the American Welding Society P O Box 351040 Miami Florida 33135 or CSA Standard W117 2 1974 A Free copy of Arc Welding Safety booklet E205 is available from the Lincoln El...

Page 3: ...taneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders 3 i When working above floor level use a safety belt to protect yourself from a fall should you get a shock 3 j Also see Items 6 c and 8 FUMES AND GASES can be dangerous 5 a Welding may produce fumes and gases hazardous to...

Page 4: ...welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situations Refer to Safety in Welding and Cutting ANSI Standard Z49 1 and the operating information for the equipment being used 6 c When not welding make certain no part of the electrode circuit is touching the wo...

Page 5: ... Des gouttes de laitier en fusion sont émises de l arc de soudage Se protéger avec des vêtements de protection libres de l huile tels que les gants en cuir chemise épaisse pan talons sans revers et chaussures montantes 5 Toujours porter des lunettes de sécurité dans la zone de soudage Utiliser des lunettes avec écrans lateraux dans les zones où l on pique le laitier 6 Eloigner les matériaux inflam...

Page 6: ...the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it For On Line Registration Go to our WEB SITE at www lincolnelectric com Choose Quic...

Page 7: ...lect Panel 4 MSP4 B 6 Weld Mode Description B 6 AC Control B 7 Start Options B 7 End Options B 8 Weld Sequence Parameter List B 9 General Setup Mode Options B 10 Infrared IR Control B 11 Lockout Security B 11 Memory Panel Description B 12 Limit Setting B 13 ________________________________________________________________________________ Accessories Section C General Options Accessories C 1 _______...

Page 8: ... 4 0 mm 0 25 7 62 m min 3 2 mm 4 0 mm INPUT VOLTAGE CURRENT PHYSICAL SIZE TEMPERATURE RATING Dimensions Model Voltage Input Amps Height Width Depth Weight Operating Storage K2362 1 40VDC 1 0 15 0in 13 0 in 4 0 in 25 Lbs 4 F to 104 F 40 F to 185 F 381 mm 259 mm 102 mm 11 3 Kg 20 C to 40 C 40 C to 85 C WELDING PROCESSES Process Electrode Output Range Wire Feed Speed Range Diameter Range Amperes SAW ...

Page 9: ... of RF controlled equipment which may result in bodily injury or damage to the equipment AUXILIARY EQUIPMENT INPUT POWER CON NECTION The POWER FEED 10A CONTROLLER has the ability to control auxiliary equipment such as flux hoppers and travel motors using solid state relays There are three relays in the POWER FEED 10A CONTROLLER controlled by two independent coil drivers The coils of CR1 and CR2 ar...

Page 10: ...s of CR1 are not connected to ter minals 48 and 49 when shipped Applying power the 48 and 49 terminals will not transfer voltage to the CR1 relay Connect leads from the 48 terminal to the 4 terminal and from the 49 terminal to the 3 terminal to supply power to the common contacts of the relay Once input power is applied to the terminal strip this voltage is always on terminal strip blocks 3 4 if c...

Page 11: ... P2P that is floating inside the control box See Wiring Diagram 4 Replace the Switch Panel on the POWER FEED 10A CONTROLLER with the blank panel included with the pendant box 5 Remove the wire duct cover to gain access to the leads on the right side of the terminal strip 6 Remove the leads going to the Pendant 14 pin con nector from the right side of terminal strip blocks 39 40 41 42 43 44 45 46 4...

Page 12: ...elief for the auxiliary control leads 4 Remove the leads going from the terminal strip to the corresponding connectors i e terminal strip blocks 11 13 and 16 for the 4 pin TC 3 Travel Carriage or terminal strip blocks 19 20 and 23 for the 3 pin Automatic Flux Hopper 5 These loose leads can be taped and secured in the wire duct 6 Any custom or non Lincoln equipment can be pow ered by the normally o...

Page 13: ...ut is received all welding will stop and an error message will be displayed on the POWER FEED 10A CONTROLLER The shutdown circuit must be closed before resetting Controller To reset the system the Mode Select Panel display will prompt the user to press the left Mode Select Panel Pushbutton Shutdown 2 can be configured for Output Lockout mode by enabling option P 21 in the Setup Menu Refer to Secti...

Page 14: ...RK PIECE ELECTRODE SENSE LEAD K1785 xx 14 14 PIN FEEDER CABLE ARC ARC 1 CONTROL CONTROL POWER FEED 10A CONTROLLER CONTROL BOX K2362 1 POWER FEED 10SF WIRE DRIVE K2312 1 WORK WORK SENSE LEAD SUBARC CONTACT NOZZLE K231 xxx 1 2 3 4 5 6 7 7 8 8 CONNECTION DIAGRAM SYSTEM All manuals and user guides at all guides com ...

Page 15: ... Perform welding in the direction away from the work leads Connect all of the work sense leads from each power source to the work piece at the end of the weld such that they are out of the path of the weld current For the best results when pulse welding set the wire size and wire feed speed the same for all the arcs When these parameters are identical the pulsing fre quency will be the same helpin...

Page 16: ...ammable material ARC RAYS can burn Wear eye ear and body protection WARNING DESIGN FEATURES Mode Select Panel for easy control of all weld para meters Memory Panel for easy storage and recall of weld schedules Weld parameter limit setting and lockout capabilities Digital communications for accurate and reliable per formance Infrared red IR port for transferring weld settings PC boards are potted i...

Page 17: ...rame ters arc end parameters and set up information The Memory Panel allows for up to six weld sched ules to be stored and quickly recalled The Memory Panel along with the Mode Select Panel allows for multiple levels of limits and lockouts Digital communications to the power source provide the most accurate and reliable operation possible The POWER FEED 10A CONTROLLER is one of the first user inte...

Page 18: ...LER LOCATING FRONT PANEL CONTROLS AND INPUT OUPUT CONNECTIONS 5 PIN INPUT RECEPTACLE 4 PIN TRAVEL RECEPTACLE 14 PIN RECEPTACLE 3 PIN FLUX RECEPTACLE CONTROL BOX WITHOUT DOOR CONTROL BOX WITH DOOR All manuals and user guides at all guides com ...

Page 19: ...t availiable on all units upgrade software to include this feature 3 Status LED The status LED indicates system sta tus Normal operation is a steady green light Note During normal power up the LED may flash red and or green as the equipment performs self tests LED condition Definition Steady green System okay The power source and wire feeder are communicating normally POWER FEED 10A CONTROLLER CAS...

Page 20: ...when it comes in contact with the work engaging the flux hopper on contact for automatic flux fill The flux hopper will disengage when the INCH DOWN button is released This Hot Inch feature enables the output Avoid touching any exposed parts as defined in the Installation Section A 2 12 MEMORY PANEL Enables the storage and recall of up to 6 weld schedules Enables weld parameter limit setting 13 MO...

Page 21: ...p Turn the Mode Select Panel Knob 8 until the desired weld mode number 2 is displayed As the Mode Select Panel Knob is rotated only the weld mode number is displayed After 1 second of knob idle time the user interface will change to the selected weld mode and the new mode s welding parameters will be displayed MODE SELECT PANEL 4 MSP4 ITEM DESCRIPTION 1 IR Infrared Port 2 Weld Mode Number 3 Weld W...

Page 22: ...START OPTIONS Pressing the Right Mode Select Panel Pushbutton will illuminate the START OPTIONS LED Repeated pressing of the Right Mode Select Panel Pushbutton will scroll through the parameters Turning the Mode Select Panel Knob while on a parameter will change its value The first settable parameter will be Strike WFS and Volts The Mode Select Panel upper display will be blank and the lower alpha...

Page 23: ...e available in the SETUP MODE These parameters will include the following STRIKE FAULT TIME MSP4 seconds START ARC FORCE Dual Display Amps DOWNSLOPE TIME MSP4 seconds UPSLOPE TIME MSP4 seconds CRATER ARC FORCE Dual Display Amps WELD ARC FORCE Dual Display Amps RESTRIKE TIME MSP4 seconds Turning the Mode Select Panel Knob will toggle through all user preferences and factory set welding parameters T...

Page 24: ...e 10 100 25 75 50 0 50 0 0 359 25 75 0 359 25 75 0 359 25 75 0 10 0 from weld table from weld table 0 10 0 from weld table 0 2 0 DEFAULT VALUE OFF OFF weld mode dependant weld mode dependant OFF weld mode dependant weld mode dependant 0 1 weld mode dependant OFF weld mode dependant weld mode dependant weld mode dependant weld mode dependant weld mode dependant 0 0 90 50 180 50 270 50 OFF weld mode...

Page 25: ...sing both Mode Select Panel Pushbuttons simultaneously The SETUP LED will illuminate Turn the Mode Select Panel Knob until TRAVEL OPTIONS is listed Pressing the right Mode Select Panel Pushbutton will enter into the Travel Options Turning the Mode Select Panel Knob will toggle between TRAVEL STARTS and TRAVEL STOPS Pressing the right Mode Select Panel Pushbutton will allow the travel to be set to ...

Page 26: ...ocked only wave controls are unlocked useful when Memory Panel is used to recall weld modes AC CONTROL locked START OPTIONS END OPTIONS and wave options locked START OPTIONS END OPTIONS and WELD MODE locked All memories enabled default All memories disabled Memories 2 6 disabled Memories 3 6 disabled Memories 4 6 disabled Memories 5 6 disabled Memory 6 disabled Both knobs unlocked default Both kno...

Page 27: ...rticular memory location MEMORY SAVING The Memory Panel enables the saving of all weld parameters and all user settable parameters such as timers Start Options End Options AC Controls etc To save a memory press and hold the desired memo ry button for two seconds When the memory button is initially pressed its indicator LED will illuminate After holding the memory button in for two seconds the LED ...

Page 28: ...nd by the limits of the machine For example weld mode 49 may allow the wire feed speed to be adjusted between 10 and 200 in min These are referred to as machine limits Machine limits can vary between power sources and are also weld mode dependent The memory value must always be less than or equal to the high limit and greater than or equal to the low limit The high limit must always be greater tha...

Page 29: ...th xx K1795 xx Power Wave to System Interface Cable K1785 xx Wire Drive Cable K231 x Contact Nozzle Assembly K226R Contact Jaw Assembly K148 Positive Contact Assembly K149 Linc Fill Attachments K386 Narrow Gap Deep Groove Nozzle K285 Concentric Flux Cone Assembly K225 Twinarc Contact Assemblies K129 Tiny Twinarc Assemblies K281 Tiny Twinarc Solid Wire Straightener K325 TC 3 Travel Carrriage K299 W...

Page 30: ... Measure the actual wire feed speed with a calibrat ed wire feed speed tachometer The measured wire feed speed should be within 2 of the set value POWER FEED 10A CONTROLLER SAFETY PRECAUTIONS See additional warning information throughout this operator s manual and the Engine manual as well ELECTRIC SHOCK can kill Do not touch electrically live parts such as output terminals or internal wiring When...

Page 31: ...xternal possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally it states to contact your local Lincoln Authorized Field Service Facility If you do not understand or are unable to perform the Recommended Course of Action safely contact your local Lincoln Authorized Field Service Facility H...

Page 32: ...ds 3 See power source Instruction Manual 1 The power source has issued a shutdown command Verify the power source is operating proper ly Status light steady green 2 Check control cable for loose or broken leads 3 See power source instruction Manual 1 The power source has exceeded input current limits Adjust the welding procedure to reduce the current draw The welding proce dure may exceed the capa...

Page 33: ...be wired incorrectly Verify the power source reconnect panel wiring matches the input power 2 See the power source Instruction Manual 1 The power source input power may be wired incorrectly Verify the power source reconnect panel wiring matches the input power 2 See the power source Instruction Manual 1 The power source input power may be wired incorrectly Verify the power source reconnect panel w...

Page 34: ...er heated Check that the electrode slides easily through the gun and cable 2 Remove tight bends from the gun and cable 3 Check that the spindle brake is not too tight 4 Verify a high quality electrode is being used 5 Wait for the error to reset and the motor to cool approximately 1 minute 1 The wire drive motor current draw has exceeded limits usually because the motor is in a locked rotor state C...

Page 35: ...reak ers 3 The control cable may be loose or damaged Tighten repair or replace the control cable 4 The power switch is damaged Replace the power switch 1 The electrode is rusty or dirty Use only clean electrode Use quality electrode like L 50 or L 56 from Lincoln Electric 2 The contact tip is partially melted or has spatter Replace the con tact tip 3 Improper tip drive rolls and or inner wire guid...

Page 36: ...ng is not properly set Verify the soft ware setting matches the gear mounted See the Instruction Manual for setting the gear speed 1 Wrong size worn and or melted contact tip Replace the contact tip 2 Worn work cable or poor work connection Verify all work and electrode connections are tight and that the cables are in good condition Clean replace as nec essary 3 Wrong polarity Adjust polarity to t...

Page 37: ...TO INCH UP INCH DOWN FLUX FILL TRAVEL MODE ON GND IN CAN BUSS LOW CAN BUSS HIGH 40Vdc CAN POWER COMMON CR1 NC 7 TRAVEL 1 GND 14 PIN PENDANT RECEPTACLE A B C D E F G H J K L M N I 531B 48 4 PIN TRAVEL RECEPTACLE A B C D REMOTE PENDANT CONNECTION 851A 852A 853A 854A 855A 856A 857A 858A GND D CR2 INPUT 8 CR2 NO 2 CR2 NO 6 CR2 NC 3 CR2 INPUT 4 CR2 NC 7 TRAVEL RELAY 1 CR2 TRAVEL 2 GND W B RED GREEN STA...

Page 38: ...F 2 DIMENSION PRINT F 2 POWER FEED 10A CONTROLLER WARNING M20414 A 14 121 95 358 6 24 1 4 99 126 7 11 68 296 5 12 25 311 2 13 25 336 6 All manuals and user guides at all guides com ...

Page 39: ... or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y de la tierra Ne laissez ni la peau ni des vête ments mouillés entrer en contact avec des pièces sous tension Isolez vous du travail et de la terre Berühren Sie keine stromführenden Teile oder Elektroden mit Ihrem Körper oder...

Page 40: ...des Arbeitsplatzes Mantenha seu rosto da fumaça Use ventilação e exhaustão para remover fumo da zona respiratória Turn power off before servicing Desconectar el cable de ali mentación de poder de la máquina antes de iniciar cualquier servicio Débranchez le courant avant l entre tien Strom vor Wartungsarbeiten abschalten Netzstrom völlig öff nen Maschine anhalten Não opere com as tampas removidas D...

Page 41: ...and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Products All manuals and user guides at all guides com a l l g u i d e s c o m ...

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