B-2
OPERATION
OUTBACK
TM
185 (AU)
GRAPHIC SYMBOLS uSED ON THIS EquIPMENT OR IN THIS MANuAL
WARNING /
CAuTION
CHOKE
OIL
FuEL
AIR CLEANER
CIRCuIT
BREAKER
GROuND
(AuXILIARY
POWER)
WORK CLAMP
ELECTRODE
WELDING ARC
FAST
SLOW
AuTO IDLE
ENGINE OFF
ENGINE START
Page 1: ...hines having Code Numbers 11825 12473 Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at lincoln...
Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...
Page 3: ...rs and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment 1 e In some case...
Page 4: ...to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with su...
Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...
Page 6: ...y of the user of the welding equipment to resolve the situation with the technical assistance of the manufacturer In some cases this remedial action may be as simple as earthing grounding the welding...
Page 7: ...s Welding Cables The welding cables should be kept as short as possible and should be positioned close together running at or close to floor level Equipotential Bonding Bonding of all metallic compone...
Page 8: ...and Settings B 4 Welder Generator Controls B 4 Engine Operation B 5 Welding Operation B 6 Auxiliary Power B 7 Electrode selection Guide B 7 Auxiliary Power Application B 8 ___________________________...
Page 9: ...um Block 3 50 x 2 70 w Cast Iron Sleeve INPuT PETROL ENGINE RATED OuTPuT WELDER HEIGHT WIDTH DEPTH WEIGHT 651 mm 553 mm 800 mm 133 8 kg 25 62 in 21 77 in 31 48 in 295 0 lbs 18 C TO 40 C 0 F TO 104 F 4...
Page 10: ...t is ventilated to an open outside area The OUTBACK 185 AU must be used outdoors Do not set the machine in puddles or otherwise submerge it in water Such practices pose safety hazards and cause improp...
Page 11: ...YOu START THE ENGINE This is an added precaution Do not screw in dipstick when checking oil level DO NOT OVERFILL Be sure the fill plug is tight after servicing FuEL Fill the fuel tank with clean fres...
Page 12: ...ngth refers to the distance from the welder to the work and back to the welder Cable diameters are increased for long cable lengths to reduce voltage drops TOTAL COMBINED LENGTH OF ELECTRODE AND WORK...
Page 13: ...the symbol is provided on the front of the welder DO NOT GROuND MACHINE TO A PIPE WHICH CARRIES EXPLOSIVE OR COMBuSTIBLE MATERIAL WARNING CAuTION Loose connections will cause the output studs to over...
Page 14: ...RLOAD PROTECTION THE uNIT COuLD OVERHEAT AND OR CAuSE DAMAGE TO THE EquIPMENT BEING uSED CAuTION PLuGS AND HAND HELD EquIPMENT For further protection against electric shock any elec trical equipment c...
Page 15: ...ge spikes or high voltage regulation can cause the capac itative elements to fail Surge protection transient protection and additional loading is recom mended for 100 fail safe opera tion DO NOT RUN T...
Page 16: ...way from moving parts Only qualified personnel should install use or service this equipment ELECTRIC SHOCK can kill Do not touch electrically live parts or electrode with skin or wet clothing Insulate...
Page 17: ...185 AU GRAPHIC SYMBOLS uSED ON THIS EquIPMENT OR IN THIS MANuAL WARNING CAuTION CHOKE OIL FuEL AIR CLEANER CIRCuIT BREAKER GROuND AuXILIARY POWER WORK CLAMP ELECTRODE WELDING ARC FAST SLOW AuTO IDLE...
Page 18: ...in the OPERATION section of this manual for details about starting running stopping and breaking in the petrol engine DESIGN FEATuRES AND ADVANTAGES 185 amp DC constant current welding for stick elect...
Page 19: ...nnection points for supplying 240 volt power These are Auto switching outlets 6 CIRCuIT BREAKERS 2 Provide separate overload current protection for the two 240 volt receptacles 7 HOuR METER Records th...
Page 20: ...r Fuel Valve is located under the fuel tank and above the recoil starter see figure B 2 for ON OFF posi tions FIGuRE B 2 WARNING Break in Period It is normal for any engine to use larger quantities of...
Page 21: ...ower to a Invertec PC210 The Invertec will work satisfactorily under the following conditions 1 Set the Current Control on the OUTBACK 185 AU to the 185 amp position Higher Settings may result in a sh...
Page 22: ...PE ELECTRODE 2 4mm 3 2mm 4 0mm E6010 Fleetweld 5P or 5P DC 45 75 70 130 90 175 E6012 EasyArc 6012 DC 50 80 80 120 120 180 E6013 EasyArc 6013 DC 50 80 80 120 120 180 E6014 EasyArc 7014 DC 55 100 95 140...
Page 23: ...00 Halogen Work Light 500 Hand Drill 1 4 500 Hand Drill 3 8 700 1500 Watt Heater 1 750 Hedge Trimmer 450 Light Bulb 100 Reciprocating Saw 900 Radial Arm Saw 2 600 Radio 50 Refrigerator Freezer small 6...
Page 24: ...1452 12 Pigtails 2 required KA1452 8 Electrode Lead 10m KA1452 7 Work return lead 9m Canvas Cover K2804 1 To protect the OUT BACK 185 AU when not in use Made from attrac tive red canvas which is flame...
Page 25: ...on and operating conditions The Kohler Owner s manual shows engine maintenance replacement parts and numbers OIL Check the oil level after every 5 hours of operation or daily BE SURE TO MAINTAIN THE O...
Page 26: ...GINE MAINTENANCE PARTS Kohler CH440 Air Filter Element 63 083 19 S Air Filter Pre Cleaner 63 083 17 S Spark Plug Champion RC 12YC Resistor Type Gap 76mm 030 OPERATIONAL CLEARANCE Approximately 30 40cm...
Page 27: ...E CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally...
Page 28: ...section 2 Check for loose or faulty connections at brush holders 3 Open lead in flashing or field circuit 4 Rheostat R1 lead broke 5 Dirty slip rings 6 Faulty rheostat R1 7 Faulty field bridge rectifi...
Page 29: ...not pull in 1 Engine low idle RPM may be set too low Contact Lincoln Field Service Facility 1 Check Work and Electrode cables for loose or faulty con nections 2 Mechanical linkage from sole noid to e...
Page 30: ...ngine sputters but will not start Arc is erratic and pops out 1 Engine is not fully warmed up and engine choke is in the fully open RUN position 2 Engine requires service to head carburetor filters oi...
Page 31: ...NOT USED IN THIS MACHINE OR RCD1 NHP 30mA 40A FOR MODELS BUILT BEFORE JANUARY 2017 SEE BELOW NOTE This diagram is for reference only It may not be accurate for all machines covered by this manual The...
Page 32: ...R MODELS BUILT BEFORE JANUARY 2017 SEE BELOW NOTE This diagram is for reference only It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted...
Page 33: ...F 3 DIAGRAMS OUTBACKTM 185 AU M22561 A 02 NOTES N A CENTER OF GRAVITY WITH OIL IN ENGINE AND EMPTY FUEL TANK 31 48 7 30 25 62 21 77 14 17 41 HOLE 4 PLACES 17 50 BOTTOM VIEW 14 00 10 75 N A...
Page 34: ...Outback 185 AU 12473...
Page 35: ...ii THIS PAGE INTENTIONALLY LEFT BLANK...
Page 36: ...1 P 873 C CRADLE ASBLY BATTERY ROOF AR 2 P 873 D CONTROL PANEL ASSEMBLY AR 3 P 873 E STATOR ROTOR ASBLY ENGINE AR 4 P 873 F REAR CONTROL PANEL FUEL TANK ASSEMBLY AR Index of Sub Assemblies 12473 Outba...
Page 37: ...P 872 A jpg Index of Sub Assemblies 12473 2 Outback 185 AU 12473 Printed 03 22 2017 at 14 35 38 Produced by Enigma...
Page 38: ...REW CUTTING 12 11A 9SM9399 16 BATTERY 1 11B 9SL13733 1 BATTERY TRAY 1 11C 9SS9225 68 THREAD FORMING SCREW CUTTING 3 11D 9SS28612 BATTERY CLAMP PLATE 1 11E 9ST11827 31 CARRIAGE BOLT 2 11F 9SS9262 98 PL...
Page 39: ...P 872 C jpg Cradle Asbly Battery Roof 4 Outback 185 AU 12473 Printed 03 22 2017 at 14 35 38 Produced by Enigma...
Page 40: ...IN 1 7A 9SM13900 4 OUTPUT TERMINAL ASBLY 2 7B 9SS8025 91 SELF TAPPING SCREW 4 7C 9SCF000034 3 8 16X 75HHCS 2 7D 9SS9262 76 PLAIN WASHER 2 7E 9SE106A 16 LOCKWASHER 2 9ST9187 1 1 4 20HJLN 1 9SCF000017 1...
Page 41: ...1 17 9ST12380 1 BUSHING 2 9SG6990 1 WIRING HARNESS 1 30A 9ST10812 119 POTENTIOMETER 1 30B 9SS18280 POTENTIOMETER SPACER 1 9SS21440 1 TOROID ASBLY 1 34 9SCF000010 10 24HN 1 36 9ST11525 5 SPEED NUT1 4...
Page 42: ...P 872 D jpg Control Panel Assembly Outback 185 AU 12473 7 Printed 03 22 2017 at 14 35 38 Produced by Enigma...
Page 43: ...TION ASBLY 1 10A 9SG6939 STATOR END BRACKET 1 9SCF000029 5 16 18HN 2 9SE106A 14 LOCKWASHER 2 12A 9ST11827 31 CARRIAGE BOLT 4 12B 9SS9262 98 PLAIN WASHER 4 12C 9ST9187 16 1 4 20 HLN 4 14A 9SM16158 BRUS...
Page 44: ...KEY PART NUMBER DESCRIPTION QTY 9ST9187 10 3 8 16HLN 1817 1 NYLON INSERT 1 22 9SS28627 FOAM 1 Stator Rotor Asbly Engine Outback 185 AU 12473 9 Printed 03 22 2017 at 14 35 38 Produced by Enigma...
Page 45: ...P 872 E jpg Stator Rotor Asbly Engine 10 Outback 185 AU 12473 Printed 03 22 2017 at 14 35 38 Produced by Enigma...
Page 46: ...A400VF W1 PH 1 9ST9187 13 10 24HLN 1817 1 NYLON INSERT 1 9ST9187 13 10 24HLN 1817 1 NYLON INSERT 2 6A 9SM21990 1 FUEL TANK SUPPORT ASBLY 1 6B 9SS9225 68 THREAD FORMING SCREW CUTTING 5 7 9SG5968 1 FUEL...
Page 47: ...P 872 F jpg Rear Control Panel Fuel Tank Assembly 12 Outback 185 AU 12473 Printed 03 22 2017 at 14 35 38 Produced by Enigma...
Page 48: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...
Page 49: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...
Page 50: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...
Page 51: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...
Page 52: ...ch information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given nor does the p...
