Lincoln Electric Mobiflex 200-M Operator'S Manual Download Page 1 | Manualshive

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Mobiflex 200-M

OPERATOR’S MANUAL

IM621-A

October, 2010

Safety Depends on You

Lincoln  arc  welding  and  cutting
equipment  is  designed  and  built
with  safety  in  mind.  However,
your  overall  safety  can  be
increased  by  proper  installation
...  and  thoughtful  operation  on
your  part.  DO  NOT  INSTALL,
OPERATE  OR  REPAIR  THIS
EQUIPMENT  WITHOUT  READ-
ING  THIS  MANUAL  AND  THE
SAFETY  PRECAUTIONS  CON-
TAINED  THROUGHOUT. And,
most  importantly,  think  before
you act and be careful.

When assembling a new package

start with this manual.

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

Copyright © Lincoln Global Inc.

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Summary of Contents for Mobiflex 200-M

Page 1: ...OT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON TAINED THROUGHOUT And most importantly think before you act and be careful When assembling a new package start with this manual Sales and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com Wor...

Page 2: ...AKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR bEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Safety in Welding Cutting ANSI Standard Z49 1 from the American Welding Society P O Box 351040 Miami Florida 33135 or CSA Standard W117 2 1974 A Free copy of Arc Welding Safety booklet E205 is ava...

Page 3: ...or cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders 3 i When working above floor level use a safety belt to protect yourself from a fall should you get a shock 3 j Also see Items 6 c and 8 FUMES AND GASES can be dangerous 5 a Welding may produce fu...

Page 4: ...s to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situations Refer to Safety in Welding and Cutting ANSI Standard Z49 1 and the operating information for the equipment being used 6 c When not welding make certain no part of the electrode ...

Page 5: ...riés et non inflamma bles 4 Des gouttes de laitier en fusion sont émises de l arc de soudage Se protéger avec des vêtements de protection libres de l huile tels que les gants en cuir chemise épaisse pantalons sans revers et chaussures montantes 5 Toujours porter des lunettes de sécurité dans la zone de soudage Utiliser des lunettes avec écrans lateraux dans les zones où l on pique le laitier 6 Elo...

Page 6: ...ge Immediately When this equipment is shipped title passes to the purchaser upon receipt by the carrier Consequently Claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received Please record your equipment identification information below for future reference This information can be found on your machine nameplate Mo...

Page 7: ...t stop arc sensor A 4 Operation Section b Safety Instructions B 1 Operating Instructions B 1 Maintenance Section C Routine Maintenance C 1 Replacing the filter C 1 Trouble Shooting Section D Trouble Shooting Chart D 1 Wiring Diagram Section E Wiring Diagram for K1653 1 Mobiflex 200 M E 1 Wiring Diagram for K1653 2 Mobiflex 200 M with Transformer E 2 Wiring Diagram for Mobiflex 200 M with Lamp Opti...

Page 8: ... no lusMF101 eps Version no 1 Illustrator Jos Taabe Description afmetingen Sales Spec K1653 1 Mobiflex 200 M K1653 2 Mobiflex 200 M with Transformer Input Voltage 115V 1 Ph 60 Hz Rated Current Draw 10 0 A Power Rating 0 75 kW Sound Level 69 dB A Weight Approx 200 lbs 91 kg GENERAL Extraction Type Low Vacuum High Volume Airflow Rate 735 CFM 1 250 m 3 h AIRFLOW Filter Type Pretreated Paper Cartridge...

Page 9: ...tating hinge Red plastic ring A 2 INSTALLATION MObIFLEX 200 M A 2 Read this entire installation section before you start installation SAFETY PRECAUTIONS Do not attempt to use this equipment until you have thoroughly read all installation operating and mainte nance information supplied with your equipment They include important safety precautions and detailed operating and maintenance instructions ...

Page 10: ...ap it into place on the U shaped indents on the red plastic ring The lip of the ring should fit securely against the top edge of the rotating flange yet rotate with the rod Remove the red plastic cover from over the handles by removing the four Phillips head screws Mount the rotating hinge assembly over the inlet Fig 2 Item C so the cable hole Fig 2 Item B is in the front Use the eight 1 25 bolts ...

Page 11: ...ons to convenient settings These connections are located at the base hinge at the front and back of the middle hinge and in two directions at the hood hinge Reference the maintenance section of the instruction manual for the LFA Extraction Arm for details After adjusting the friction connections and installing any lamp options that you have purchased seal all con necting hoses with the rubber seal...

Page 12: ...art stop arc sensor skip to the next step Mounting the lamp housing in the hood The K1669 3 Lamp Kit and K1706 2 Work Lamp have the Arc Sensor built into the lamp housing Note If the lamp housing assembly has 5 leads the Arc Sensor is already installed Skip to the next step Mounting the lamp housing in the hood Use a small phillips head screwdriver to remove the six screws that hold the lamp housi...

Page 13: ...tem B Push the board onto the bottom of the remote switch Fig 11 Item C Snap the switch box into place atop the hood ELECTRICAL INSTALLATION Connect the Mobiflex 200 M to 115VAC single phase grounded receptacle suitable for 15 amp service A B Client Lincoln Euromate Client no project no 123380 170241 12 Date 04 12 1997 Drawing no archive no lusKK301 eps Version no 1 Illustrator Jos Taabe Descripti...

Page 14: ...mall X pattern in the grommet and push the cable through Use the supplied wire ties to secure the cable as shown in Fig 13 Seal all hose joint connections with the rubber seals L min 22 550 mm Client Lincoln Euromate Client no project no 123380 170241 12 Date 04 12 1997 Drawing no archive no lusKK102 eps Version no 1 Illustrator Jos Taabe Description kabeldoorvoer frictiescharnier L min 22 550 mm ...

Page 15: ...d The mounting points have been marked on the mounting surface of the control panel Have a qualified electrician make the connections according to the wiring diagram in the back of this manual Reference wiring diagrams for K1653 1 Mobiflex 200 M and Mobiflex 200 M with Lamp Option and Arc Sensor in the back of this manual Note The 2 fan motor wires must be moved from the top of the Starter OL to t...

Page 16: ...he American Welding Society Only qualified personnel should operate this equip ment ADDITIONAL SAFETY PRECAUTIONS Always operate this equipment with the filter and arm installed and all covers in place as these provide max imum protection from moving parts and insure proper vacuum operation and cooling air flow OPERATING INSTRUCTIONS Connect to 120 VAC input power and turn on Position hood within ...

Page 17: ...h local authorities for regulations governing the disposal of this material 1 Disconnect the machine from input power 2 Unscrew the thumb nut Fig 16 Item A and remove the filter cover Fig 16 Item B 3 Unscrew the nut Fig 17 Item A and remove the filter sealing plate Fig 17 Item B 4 Lift the filter cartridge Fig 18 Item A up and out of the machine It is not necessary to remove the spark arrester Fig...

Page 18: ...oad protection activated Motor defective or damaged Leakage Outlet grid blocked Air path in arm blocked Filter blocked check Maintenance Indicator Spark arrester blocked Blower fan blocked Fan seal damaged Filter damaged or not seated cor rectly Imbalance in the fan Verify 115VAC 60Hz 1ph input power Check the integrity of the input cord Check the contacts Repair or replace the starter overload sw...

Page 19: ...2 START CAPACITOR MOTOR GND N L BN Brown BL Blue BK Black GN Green WH White GND Green Yellow 1 L1 3 L2 5 L3 2 T1 4 T2 6 T3 BN BL BK BK N A 10 13 16 STOP START RELAY STARTER OL FAN MOTOR INPUT POWER 115V 1PH 60HZ L N GND BL BN GND GND BN BN BL BL N B GND GND N A MOUNTED ON DIN RAIL N B CONNECTIONS TO INPUT PLUG AND FAN MOTOR ARE INTERNAL TO THE MOBIFLEX BASE UNIT STANDARD 120V PLUG AND 15 FT 5M INP...

Page 20: ... Blue BK Black GN Green WH White GND Green or Green Yellow C REF L10358 MOBIFLEX 200 M S 23315 4 1L1 3L2 5L3 1 L1 3 L2 5 L3 2 T1 4 T2 6 T3 1 2 3 4 5 6 13 14 2T1 4T2 6T3 A1 TR 188 83 SERIE 9740 0 115V 230V 400V Primair SEC 24V 48VA A2 BN BK BN BL BN BL BL BN BN WH WH WH BN BN BN BN BN GN GN GN GN BK BK N A N A N B N B N B N C 10 13 16 STOP START STARTER OL TRANSFORMER FUSE TERMINAL BLOCK W1 U1 V1 U...

Page 21: ... F LAMP WIRES ARE WHITE WITH BLACK SLEEVES N F N F CONTACTOR L N START CAPACITOR 1L1 3L2 5L3 1 L1 3 L2 5 L3 2 T1 4 T2 6 T3 1 2 3 4 5 6 13 14 2T1 4T2 6T3 A1 TR 188 83 SERIE 9740 0 115V 230V 400V Primair SEC 24V 48VA A2 BN BK BN BL BN BL BL BN BN WH WH WH BN BN BN BN BN GN GN GN GN BK BK WH BN GN N A N A N B N B N B N A MOUNT ON DIN RAIL N C 10 13 16 STOP START STARTER OL TRANSFORMER FUSE TERMINAL B...

Page 22: ... electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y de la tierra Ne laissez ni la peau ni des vête ments mouillés entrer en contact avec des pièces sous tension Isolez vous du travail et de la terre Berühren Sie keine stromführenden Teile oder Elektrod...

Page 23: ... gute Be und Entlüftung des Arbeitsplatzes Mantenha seu rosto da fumaça Use ventilação e exhaustão para remover fumo da zona respiratória Turn power off before servicing Desconectar el cable de ali mentación de poder de la máquina antes de iniciar cualquier servicio Débranchez le courant avant l entre tien Strom vor Wartungsarbeiten abschalten Netzstrom völlig öffnen Maschine anhalten Não opere co...

Page 24: ...s and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Products ...

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