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Lincoln Electric Magnum K115-1, Operator'S Manual, Page: 7 / 24

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Lincoln Electric Magnum K115-1 Operator'S Manual Download Page 7

A-1

INSTALLATION

INNERSHIELD PRO & MAGNUM CLASSIC GUN

TECHNICAL SPECIFICATIONS:
K126-[ ]

What’s Included »   

» 

K126-10 & K126-11

-  5/64 in. (2.0 mm) Contact Tip

(KP2745-564)

-  Tip Holder (KP2908-1)
-  Insulator (KP4897-1)
-  62° Non-Reverse Stainless Steel 6 in. 

(152 mm) Bend Gun Tube (KP2906-62)

-  Lincoln Electric Gun Connector (K613-6)
-  3/32 in. (2.4 mm) Liner 

(KP45H-332-15) 

»

K126-12
-  5/64 in. (2.0 mm) Contact Tip (KP2745-564)
-  Tip Holder (KP2908-1)
-  Insulator (KP4897-1)
-  62° Non-Reverse Stainless Steel 6 in. 

(152 mm) Bend Gun Tube (KP2906-62)

-  #4 size Gun Connector (K466-10)
-  5/64 in. (2.0 mm) Liner (KP44-564-15) 

»

K126-13
-  5/64 in. (2.0 mm) Contact Tip (KP2745-564)
-  Tip Holder (KP2908-1)
-  Insulator (KP4897-1)
-  30° Non-Reverse Classic Braided 12 in. 

(305 mm) Gun Tube (KP3267-1)

-  Gun Connector (K466-8)
-  5/64 in. (2.0 mm) Liner  (KP44-564-15) 

A

 

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5

 

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GUN LINERS

Description

Part Number

Tip Holder

Insulator 

KP2908-1

KP4897-1 

Wire  

Diameter 

in. (mm)

Standard

Pkg. Qty. - 10

Standard

Pkg. Qty. - 100

Extended Life

Pkg. Qty. - 10

Extended Life

Pkg. Qty. - 100

0.035 (0.9)

KP2745-035

  KP2745-035-B100

KP2745-035R

 

KP2745-035R-B100

0.040 (1.0)

KP2745-040

  KP2745-040-B100

NA

NA

0.045 (1.2)

KP2745-045

  KP2745-045-B100

KP2745-045R

 

KP2745-045R-B100

0.052 (1.3)

KP2745-052

  KP2745-052-B100

KP2745-052R

 

KP2745-052R-B100

1/16 (1.6)

KP2745-116

  KP2745-116-B100

KP2745-116R

 

KP2745-116R-B100

0.068-0.072

(1.7-1.8)

KP2745-072

  KP2745-072-B100

KP2745-072R

 

KP2745-072R-B100

5/64 (2.0)

KP2745-564

  KP2745-564-B100

KP2745-564R

 

KP2745-564R-B100

3/32 (2.4)

(1)

KP2745-332

  KP2745-332-B100

KP2745-332R

 

KP2745-332R-B100

7/64 (2.8)

(1)

KP2745-764

  KP2745-764-B100

KP2745-764R

 

KP2745-764R-B100

1/8 (3.2)

(1)

KP2745-18

  KP2745-18-B100

NA

NA

(1) 550 only

K466 Series  

Gun Connector

K613 Series  

Gun Connector

Wire Diameter

1/16 - 5/64 in. (1.6 - 2.0 mm)

Wire Diameter 

1/16 - 3/32 in. (1.6 - 2.4 mm)

KP44-564-15

KP45H-332-15

(2) K466 series gun connectors are limited to 5/64 in. (2.0 mm) diameter wire

(3) K446-8 standard on K126-13 

Manufacturer 

Wire Feeder Model

For Small  

Feeder  

Bushings

For Large 

Feeder 

Bushings

Lincoln Electric

®

LN-7 Series, LN-8, LN-9, LN-25  

[Up to 0.052 in. (1.4 mm) Wire]

K466-1

(2)

K613-1

LN-8, LN-9 Series, LN-25

[1/16 in. (1.6 mm) and Larger Wire]

K466-8

(3)

K613-6

(4)

LF-72, LF-74 Series, LN-25 PRO

Power Feed

®

  10 and 25 Series

K466-10

(5)

K613-7

POWER MIG

®

 Series and Power Wave

®

 C300

K466-6

NA 

Tweco

®

 Adapted

No. 2, No. 3, No. 4 Guns (K466),  

No. 5 (K613)

K466-2

K613-2

Miller

®

Intellimatic, Sidekick, D-51A, Porto-Mig  

Millermatic

®

 130, 200, MM-35,

S-42GL, S-52A, S-54A, Swing Arc-Dual,

Swing Arc-Single

S-32S, 52D, 54D, 54E, 60 Series

K466-3

K613-3

Part Number

Gun Tube Description

Reverse Bend

(6)

Stainless Steel Jacket

KP2906-62R

62º Reverse Bend, 6 in. (152 mm)

KP2906-30R

30º Reverse Bend, 6 in. (152 mm)

KP2906-30R-L

30º Reverse Bend, 12 in. (305 mm)

Non-Reverse

Stainless Steel Jacket

KP2906-62

62º Non-Reverse Bend, 6 in. (152 mm)

KP2906-30

30º Non-Reverse Bend, 6 in. (152 mm)

KP2906-30-L

30º Non-Reverse Bend, 12 in. (305 mm)

Reverse Bend

Classic Braided Varnish Jacket

(7)

KP2927-62R

62º Reverse Bend, 6 in. (152 mm)

KP2927-30R-L

30º Non-Reverse Bend, 12 in. (305 mm)

KP2482-1

30º Reverse Bend, 12 in. (305 mm) 

Non-Reverse Bend

Classic Braided Varnish Jacket

(7)

KP3267-1

30º Non-Reverse Bend, 12 in. (305 mm)

PRODUCT SPECIFICATIONS

Product 

Name

Product Number

Gooseneck 

Angle 

Amperage Rating  

60% Duty Cycle

Cable Length 

ft. (m)

K126 PRO                                  

K126-10 

                              

62

º                                        

350

Wire Diameter Range 

in. (mm)

)

0

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3

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K

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K

K

)

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2

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K

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1

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5

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4

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5

1

)

0

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3

 

- 

9

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1

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- 

5

3

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.

0

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5

3

º

0

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3

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-

6

2

1

K

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R

P

 

6

2

1

K

(4) K413-6 standard on K126-10, -11

(5) K446-10 standard on K126-12

(6) Reverse Bend gun tubes require a 3/32 in. (2.4 mm) liner

(7)Gun tubes require corresponding gun connector and liner

     Maximum diameter 5/64 in. (2.0 mm)

Summary of Contents for Magnum K115-1

Page 1: ...vice and Distributor Locator www lincolnelectric com locator IM10045 D Issue Date Jun 21 Lincoln Global Inc All Rights Reserved For use with machines having Code Numbers K115 1 K115 2 K115 3 K115 4 K1...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...t engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and d...

Page 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...6 CONNECT GUNS TO WIRE FEEDER A 6 OPERATION SECTION B ELECTRODES AND EQUIPMENT B 1 MAKING A WELD B 1 AVOIDING WIRE FEEDING PROBLEMS B 1 ACCESSORIES SECTION C WIRE FEEDER CONNECTION KITS C 1 GUN CONSUM...

Page 7: ...1 6 2 4 mm KP44 564 15 KP45H 332 15 2 K466 series gun connectors are limited to 5 64 in 2 0 mm diameter wire 3 K446 8 standard on K126 13 Manufacturer Wire Feeder Model For Small Feeder Bushings For L...

Page 8: ...m cable lengths 62 gun tube Description K115 1 2 8 K115 3 4 10 K116 2 K126 1 2 3 K345 10 Gun Tubes 30 Standard Length 30 Long Length 45 45 Hardfacing 62 82 Straight 82 Hardfacing 90 Contact Tips Seve...

Page 9: ...sized correctly for the welding wire being used and it can be removed and replaced with a new liner as it wears out Both of these features improve the feeding of the wire through the gun The K126 Inn...

Page 10: ...push the brass connector end of the gun cable into the brass adapter on the outgoing side of the feeder wire drive Secure the cable using the hand screw or set screw in the adapter 3 Insert the round...

Page 11: ...it onto the feeder end of the gun cable Tighten the connection with the wrench provided 2 Attach the gun control cable provided to the trigger connector on the wire feeder K613 2 K613 7 Installation T...

Page 12: ...Miller wire feeders 1 Check that the gun liner connector cap liner and drive rolls are appropriate for the electrode size being used 2 Fully push the brass connector end of the gun and cable into the...

Page 13: ...le Connection to a Tweco 5 adapted feeder 1 Check that the drive roll s and feeder guide tubes are appropriate for the electrode size being used 2 Fully push the brass connector end of the gun cable i...

Page 14: ...e over joint End of the electrode should be slightly off the work 3 Lower welding helmet close gun trigger and begin welding Hold the gun so the contact tip to work distance gives the correct electric...

Page 15: ...LN 74 K466 10 none Series 10 feeders LN 15 PF 10M PF 15M K466 10 none Power MIG Wirematic series feeders K466 6 none Tweco Adapted No 2 3 and 4 guns K466 2 none No 5 guns K613 2 K613 2 Miller Intelli...

Page 16: ...K466 4 and K613 3 screw in the connector cap provided in the kit until it seats on the face of the bushing Then insert the appropriate piece of liner material into the connector cap and tighten the se...

Page 17: ...n as far as possible and retighten clamping screw Cable Cleaning Clean cable liner after using approximately 150 68 kg pounds of electrode Remove the cable from the wire feeder and lay it out straight...

Page 18: ...ossibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally it states to contact your local Lin...

Page 19: ...y 6 Replace trigger assembly 7 Defective trigger circuit in gun 7 Disconnect gun from machine and check trigger circuit for continuity 8 No motor voltage or current from machine 8 See Troubleshooting...

Page 20: ...ed i e use a 052 1 16 liner instead of a 1 16 5 64 liner when welding with 1 16 diameter wire 3 Mechanical resistance to wire feeding is too large 3 If using a reverse bend gun tube try welding with a...

Page 21: ...E 4 INNERSHIELD PRO MAGNUM CLASSIC GUN This page intentionally left blank...

Page 22: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 23: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 24: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any respon sibility for updating or correcting any such information o...

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