manualshive.com logo in svg

Lincoln Electric Magnum K115-1, Operator'S Manual, Page: 1 / 24

Share
Download
Lincoln Electric Magnum K115-1 Operator'S Manual Download Page 1

IEC 60974-7
GB 15579.7: 22013

Operator’s Manual

Innershield

®

Pro Gun, 

Magnum

®

Classic

Register your machine:  

www.lincolnelectric.com/register

Authorized Service and Distributor Locator: 

www.lincolnelectric.com/locator

IM10045-D

|   Issue D ate Jun - 21

© Lincoln Global, Inc.  All Rights Reserved.

For use with machines having Code Numbers:

K115-1, K115-2, K115-3, K115-4,

K115-8, K115-10
K126-10, K126-11, K126-12, K126-13
K345-10
K116-2, K126-1, K126-2

Save for future reference 

Date Purchased

Code: (ex: 10859)

Serial: (ex: U1060512345)

Summary of Contents for Magnum K115-1

Page 1: ...vice and Distributor Locator www lincolnelectric com locator IM10045 D Issue Date Jun 21 Lincoln Global Inc All Rights Reserved For use with machines having Code Numbers K115 1 K115 2 K115 3 K115 4 K1...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...t engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and d...

Page 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...6 CONNECT GUNS TO WIRE FEEDER A 6 OPERATION SECTION B ELECTRODES AND EQUIPMENT B 1 MAKING A WELD B 1 AVOIDING WIRE FEEDING PROBLEMS B 1 ACCESSORIES SECTION C WIRE FEEDER CONNECTION KITS C 1 GUN CONSUM...

Page 7: ...1 6 2 4 mm KP44 564 15 KP45H 332 15 2 K466 series gun connectors are limited to 5 64 in 2 0 mm diameter wire 3 K446 8 standard on K126 13 Manufacturer Wire Feeder Model For Small Feeder Bushings For L...

Page 8: ...m cable lengths 62 gun tube Description K115 1 2 8 K115 3 4 10 K116 2 K126 1 2 3 K345 10 Gun Tubes 30 Standard Length 30 Long Length 45 45 Hardfacing 62 82 Straight 82 Hardfacing 90 Contact Tips Seve...

Page 9: ...sized correctly for the welding wire being used and it can be removed and replaced with a new liner as it wears out Both of these features improve the feeding of the wire through the gun The K126 Inn...

Page 10: ...push the brass connector end of the gun cable into the brass adapter on the outgoing side of the feeder wire drive Secure the cable using the hand screw or set screw in the adapter 3 Insert the round...

Page 11: ...it onto the feeder end of the gun cable Tighten the connection with the wrench provided 2 Attach the gun control cable provided to the trigger connector on the wire feeder K613 2 K613 7 Installation T...

Page 12: ...Miller wire feeders 1 Check that the gun liner connector cap liner and drive rolls are appropriate for the electrode size being used 2 Fully push the brass connector end of the gun and cable into the...

Page 13: ...le Connection to a Tweco 5 adapted feeder 1 Check that the drive roll s and feeder guide tubes are appropriate for the electrode size being used 2 Fully push the brass connector end of the gun cable i...

Page 14: ...e over joint End of the electrode should be slightly off the work 3 Lower welding helmet close gun trigger and begin welding Hold the gun so the contact tip to work distance gives the correct electric...

Page 15: ...LN 74 K466 10 none Series 10 feeders LN 15 PF 10M PF 15M K466 10 none Power MIG Wirematic series feeders K466 6 none Tweco Adapted No 2 3 and 4 guns K466 2 none No 5 guns K613 2 K613 2 Miller Intelli...

Page 16: ...K466 4 and K613 3 screw in the connector cap provided in the kit until it seats on the face of the bushing Then insert the appropriate piece of liner material into the connector cap and tighten the se...

Page 17: ...n as far as possible and retighten clamping screw Cable Cleaning Clean cable liner after using approximately 150 68 kg pounds of electrode Remove the cable from the wire feeder and lay it out straight...

Page 18: ...ossibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally it states to contact your local Lin...

Page 19: ...y 6 Replace trigger assembly 7 Defective trigger circuit in gun 7 Disconnect gun from machine and check trigger circuit for continuity 8 No motor voltage or current from machine 8 See Troubleshooting...

Page 20: ...ed i e use a 052 1 16 liner instead of a 1 16 5 64 liner when welding with 1 16 diameter wire 3 Mechanical resistance to wire feeding is too large 3 If using a reverse bend gun tube try welding with a...

Page 21: ...E 4 INNERSHIELD PRO MAGNUM CLASSIC GUN This page intentionally left blank...

Page 22: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 23: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 24: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any respon sibility for updating or correcting any such information o...

Reviews:

No comments