Lincoln Electric MAGNUM &MAGNUM PROCURVE 200 K2950 Operator'S Manual Download Page 13

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OPERATION

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ELECTRODES AND EQUIPMENT

The MAGNUM® & MAGNUM® PRO CURVE 200 gun
and  cable  has  been  designed  for  use  with  Lincoln  L-
50 and Super Arc L-56, solid steel wire electrodes for
the  GMAW  process  and  Lincoln  Outershield

® 

cored

electrodes for the gas-shielded FCAW process. Refer
to  the  appropriate  Lincoln  Process  and  Procedure
Guidelines  for  the  electrode  used  for  information  on
recommended electrical and visible stickouts.

MAKING A WELD

a. Check that the welding power source is on and that

the  shielding  gas  supply  is  set  for  the  proper  flow
rate.

b. Position  electrode  over  joint.  End  of  the  electrode

should be slightly off the work.

c. Lower welding helmet, close gun trigger and begin

welding.  Hold  the  gun  so  the  contact  tip  to  work
distance  gives  the  correct  electrical  stickout  as
required for the procedure being used.

d. To  stop  welding,  release  the  gun  trigger  and  then

pull the gun away from the work after the arc goes
out. Follow wire feeder instruction manual if using a
trigger interlock circuit.

AVOIDING WIRE FEEDING PRObLEMS

Wire  feeding  problems  can  be  avoided  by  observing
the following gun handling procedures:

a. Do not kink or pull cable around sharp corners.

b. Keep  the  electrode  cable  as  straight  as  possible

when welding or loading electrode through cable.

c. Do  not  allow  dolly  wheels  or  trucks  to  run  over

cables.

d. Keep cable clean by following maintenance instruc-

tions.

e. Use  only  clean,  rust-free  electrode.  The  Lincoln

electrodes have proper surface lubrication.

f. Replace contact tip when the arc starts to become

unstable  or  the  contact  tip  end  is  fused  or
deformed.

MAGNUM® & MAGNUM® PRO CURVE 200 GUNS

** Feeder Kits installed on the gun at the factory.

Description

Gun

Contact Tips      Gas

Product

Cable       Wire Size      Heavy

Diffuser

Gas

Cable

Gun Tube

Feeder**

Number

Length(m)  in. (mm)        Duty

Assembly

Nozzle

INSULATOR        Liner         

60°

Type

15 ft.

.035 (0.9)  KP2744-035

Lincoln “10 Series”

K2950-2-10-45

(4.5)

.045 (1.2)  KP2744-045     KP2746-1

KP2742-1-62R

KP2773-2

KP44-3545-15  KP2924-60

K466-10

K2950-2           

15 ft.      .045 (1.2)  KP2744-045     KP2746-1

KP2742-1-62R

KP2773-2

KP2924-60

(4.5)

MAGNUM® PRO CURVE 200 

200 AMPS AT 60% DUTY CYCLE WITH CO

2

GAS

150 AMPS AT 60% DUTY CYCLE WITH MIXED GAS

(TAbLE b.2)

Summary of Contents for MAGNUM &MAGNUM PROCURVE 200 K2950

Page 1: ...eration on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON TAINED THROUGHOUT And most importantly think before you act and be care...

Page 2: ...KER WEARERS SHOULD CONSULT WITH THEIR DOCTOR bEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy...

Page 3: ...r cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welde...

Page 4: ...to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent...

Page 5: ...opri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pa...

Page 6: ...time Lincoln Electric is not in a position to warrant or guarantee such advice and assumes no liability with respect to such infor mation or advice We expressly disclaim any warranty of any kind incl...

Page 7: ...n B 1 Electrodes and Equipment B 2 Making a Weld B 2 Avoid Wire Feeding Problems B 2 ________________________________________________________________________ Maintenance Section D Liner Removal D 1 Re...

Page 8: ...rking in that area of the equipment K446 2 Installation For Adapted Feeders a Remove brass connector see Figure A 1 from the K466 2 kit and screw it onto the feeder end of the gun cable Tighten the co...

Page 9: ...ling the gas diffuser fully seat the liner bushing in the connector and For K466 1 K466 2 K466 5 and K2950 tighten the set screw in the cable connector OR For K466 3 and K466 4 screw in the connector...

Page 10: ...r Kit will connect easily to any Lincoln LN 7 LN 8 LN 9 SP200 or LN 25 feeder a Check that the drive roll s and feeder guide tubes are appropriate for the electrode size being used b Fully push the br...

Page 11: ...ss adapter on the outgoing side of the feeder wire drive Secure the cable using the hand screw or set screw in the adapter c Insert the control cable plug from the feeder trigger circuit into the mati...

Page 12: ...MAGNUM Fast Connect Gas Tube Kit is available to provide tool less gas tube connection to Lincoln wire feeders Non GMA model wire feeders require an optional gas solenoid valve The K497 gun can also...

Page 13: ...rigger interlock circuit AVOIDING WIRE FEEDING PRObLEMS Wire feeding problems can be avoided by observing the following gun handling procedures a Do not kink or pull cable around sharp corners b Keep...

Page 14: ...ion and Trimming Instruction for K497 K2950 with K466 Connector Kit installed a For gun and cables using a K466 1 K466 2 or K466 5 connector kit locate and loosen two set screws which are used to hold...

Page 15: ...re D 2 NOTE For best results insert a 175 197 inch 4 5 5 0 mm diameter rod through the connector and into core of cable approximately 5 00 inch 127 mm when pushing the connector tube into the cable co...

Page 16: ...3 MAINTENANCE D 3 Wire Feeder End Repair Requires 2 S19492 1 Terminals a Remove the cable liner per Removal Installation and Trimming Instructions in this section b Remove the feeder end connector mol...

Page 17: ...ed POSSIBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause...

Page 18: ...if it is rusty 7 Worn or improper size cable liner Replace cable liner 8 Partially flashed melted or improper size contact tip Replace the contact tip 1 Contact tip worn or incorrect size Replace con...

Page 19: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 20: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 21: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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