Lincoln Electric KA 1435 Operating Manual Download Page 4

Page 4

REDI-MIG 4D

IMA 600A

WELDING, EMF & PACEMAKERS

All welders should follow safe practices that minimise their
exposure to electric and magnetic fields (EMF).

For welders wearing implanted pacemakers, safe welding
practices are particularly important and additional procedures
should be followed by those who have decided to continue to
weld. (Hopefully in keeping with a doctor’s advice).

The following procedures will not eliminate exposure to EMF or
the possibility of arc welding having an effect on a pacemaker,
however if followed, they will significantly reduce exposure to
electric and magnetic fields. Electric and magnetic fields are
created any time electric current flows through a conductor,
however it is not clear whether such exposure affects ones health.

Some researchers have reported that exposure to EMF may
cause leukemia or other illnesses. These claims originally arose
in relation to high voltage electric power lines and are very much
in dispute in the medical and scientific arena, however the best
advice is to minimise your exposure to EMF to protect your health
should doctors eventually decide there is a risk.

There are four fundamental facts about EMF:

With direct current (DC), the field strength is relatively
constant and does not change.

With alternating current (AC), the field strength constantly
changes.

The greater the current flow, i.e. the higher the amps, the
stronger the field created by the current 

The closer the conductor or electrical device is to the body,
the greater the exposure to the field.

Minimising exposure

All welders should use the following procedures to minimise EMF
exposure.

Route electrode or gun and work cables together. Secure
them with tape if possible.

Never coil the electrode lead around your body.

Do not place your body between the electrode and work
cables. If your electrode cable is on your right side the work
cable should also be on your right side.

Connect the work cable to the work piece as close as
possible to the area being welded. (This is also a good
practice to eliminate a common problem on welding - a
poor work connection.

Do not work next to the welding power source.

Welders with pacemakers

There is no question that the fields in arc welding can interfere
with a pacemakers function. Generally the interference does not
permanently damage the pacemaker. Once the wearer leaves the
arc welding environment or stops welding, the pacemaker returns
to normal functioning. The welding arc has little or no effect on the
operation of some pacemakers, especially designs that are bi-
polar or designed to filter out such interference.

For a welder or anyone working around electrical equipment the
selection of a pacemaker is very important. Get a doctor’s advice
about which pacemaker is the least sensitive to interference from
welding while still being medically suitable.

In addition to the normal safety precautions, the following
additional procedures should be adopted by welders with
pacemakers.

Use gas welding when the application is suitable.

Use the lowest current setting appropriate for the
application. Do not exceed 400 amps. Low current
(75-200 amps) direct current (DC) welding should be used
if arc welding is necessary. Do not TIG weld with high
frequency.

Do not use repeated, short welds. Wait about ten seconds
between stopping one weld and starting the next. When
having difficulty starting an electrode, do not re-strike the
rod repeatedly.

If you feel light headed, dizzy or faint, immediately stop
welding. Lay the electrode holder down so that it does not
contact the work and move away from any welding being
performed. Arrange your work in advance so that, if you
become dizzy and drop the electrode holder, the electrode
holder will not fall on your body or strike the work.

Do not work on a ladder or other elevated position or in a
cramped, confined place.

Do not work alone. Work only in the presence of an
individual who understands these precautions and the
possible effect welding may have on your pacemaker.

Do not work near spot welding equipment.

If you have a pacemaker and wish to continue arc welding,
discuss this and any other questions you may have with
your physician and follow his or her advice. The doctor may
wish to contact the pacemaker manufacturer for a
recommendation. As mentioned before, the design of the
pacemaker significantly affects the degree to which it is
subject to interference from a welding circuit. Do not rely on
the fact that you know another welder with a pacemaker
who has welded for years without experiencing a problem.
That welder and his or her pacemaker may be quite
different from you and your pacemaker.

 

Summary of Contents for KA 1435

Page 1: ...lders are designed and built with safety in mind However your overall safety can be increased by proper installation and thoughtful operation on your part Read and observe the general safety precautio...

Page 2: ...manufacturer s instructions for this equipment and the consumables to be used including the material safety data sheet MSDS and follow your employer s safety practices e Also see Item 7b 3 a Use a shi...

Page 3: ...safety guards to perform required maintenance Remove guards only when necessary and replace them when the maintenance requiring their removal is complete Always use the greatest care when working near...

Page 4: ...g can interfere with a pacemakers function Generally the interference does not permanently damage the pacemaker Once the wearer leaves the arc welding environment or stops welding the pacemaker return...

Page 5: ...end on the structure of the building and other activities that are taking place The surrounding area may extend beyond the boundaries of the premises Methods of Reducing Emissions Mains Supply Welding...

Page 6: ...l Name Number _______________________________________________ Code Serial Number ________________________________________________ Date of Purchase ____________________________________________________...

Page 7: ...Welding 8 5 4 Gas Purge Wire Inch 8 5 5 Burnback Control 8 Section 6 Setting Up for Welding 9 Section 7 Welding 9 7 1 Changing Electrode Size and Type 9 7 2 Gun Tip 9 7 3 Adjusting Spool Tension 9 7...

Page 8: ...rating of 220VA and an output voltage of 42V 5 50Hz AC Contact Lincoln for further details required Section 5 Control Panel 5 1 Wire Feeder Speed Control Use this control to adjust the speed at which...

Page 9: ...t feeding a new coil of wire then refit the tip over the wire and tighten Cut off the end of the wire leaving 10mm to 15mm stick out from the tip The wire feeder is now ready to weld Section 7 Welding...

Page 10: ...oard to the same cause of failure check for possible shorts opens or grounds caused by a Frayed or pinched lead insulation b Poor lead termination such as a poor contact or a short to an adjacent conn...

Page 11: ...MBER DO NOT attempt to use this Parts List for machine if its code number is not listed Contact the Service Department for any code numbers not listed Only those suffixes which require distinction fro...

Page 12: ...DI MIG 4D Remote IMA 600A Panel Assembly AP 56C Operative Nov 2003 Supersedes May 2001 10 8 8 9 5 20 1 11 12 14 15 16 21 23 22 22 9 29 28 42 26 25 24 4 13 6 6 2 30 27 6 17 18 15c 4 19 6 7 3 1 AG 1412...

Page 13: ...ga x 32 Sems Screw T10082 27 6 x 16 Vibro Insulator AS4404 3 4 x 17 Bulkhead Support AM3577 1 x 18 Motor Control PCB Burnback Header AS4212 5SP 1 x 19 Rivnut 8 32 x 25 AT3937 4 x 20 Burnback Pot Assem...

Page 14: ...Page 14 REDI MIG 4D Remote IMA 600A NOTES...

Page 15: ...6W Operative May 2001 Supersedes NEW Note This diagram is for reference only It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside...

Page 16: ...Page 16 REDI MIG 4D Remote IMA 600A Wire Drive Assembly AP 56 D Operative NEW Supersedes 1 2 3 4 5 6 7 8 9 10 11 12 13 15 14 16 16a 17 18 Ref 4111...

Page 17: ...e Guide T08560 1 x 15 Screw M6x6 T11285 x x 16 Euro Adapter Assy includes AM3025 2 1 x 16a Plastic Insulator AM3025A2 1 x 17 Calibrated Fixing Arm Assy T07650 1 x 18 Idle Roll Assy L H T07653L 1 x CON...

Page 18: ...Page 18 REDI MIG 4D Remote IMA 600A Wire Drive Assembly AP 56 E Operative Apr 2004 Supersedes NEW Ref 410...

Page 19: ...11 Retaining ring for shaft RA5 NSS 4 12 Spring for pressure arm NSS 2 13 Shaft 6 NSS 2 14 Screw M5x8 T11285 2 15 Screw M6x12 T07080 3 Screws M6x16 T07081 3 16 Parallel Key 4x4 8 T01594 2 17 Gear Whe...

Page 20: ...Page 20 REDI MIG 4D Remote IMA 600A Wire Drive Assembly AP 56 F Operative Apr 2004 Supersedes NEW Ref 410 2...

Page 21: ...for Shaft RA5 NSS 4 12 Spring for Pressure Arm NSS 2 13 Shaft 6 NSS 2 14 Screw M5x8 T11285 4 15 Screw M6x12 T07080 3 Screw M6x16 T07081 3 16 Parallel Key 4x4 8 T01594 2 17 Gear Wheel T07615 2 18 Feed...

Page 22: ...Page 22 REDI MIG 4D Remote IMA 600A NOTES...

Page 23: ...IMA 600 REDI MIG 4D Remote Page 23 NOTES...

Page 24: ...tion non operation or malfunction of any such battery CONDITION OF WARRANTY TO OBTAIN WARRANTY COVERAGE The purchaser must contact Lincoln or Lincoln s Authorised Service Facility about any defect cla...

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