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Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

AUTO-DARKENING HELMET

OPERATOR’S MANUAL

IM10001

February, 2009

Copyright © Lincoln Global Inc.

TABLE OF CONTENTS

Page

SAFETY WARNINGS – READ BEFORE USING

1

HELMET INFORMATION

2

SPECIFICATIONS

3

OPERATING INSTRUCTIONS

4

CARTRIDGE OPERATIONS/FEATURES

5

SHADE GUIDE SETTINGS

6

HELMET CARE AND MAINTENANCE

7

TROUBLE SHOOTING

8

WARRANTY INFORMATION

9

REPLACEMENT PARTS

9

RETURN TO MAIN MENU

Summary of Contents for K3190-1

Page 1: ... Cutting Products AUTO DARKENING HELMET OPERATOR S MANUAL IM10001 February 2009 Copyright Lincoln Global Inc TABLE OF CONTENTS Page SAFETY WARNINGS READ BEFORE USING 1 HELMET INFORMATION 2 SPECIFICATIONS 3 OPERATING INSTRUCTIONS 4 CARTRIDGE OPERATIONS FEATURES 5 SHADE GUIDE SETTINGS 6 HELMET CARE AND MAINTENANCE 7 TROUBLE SHOOTING 8 WARRANTY INFORMATION 9 REPLACEMENT PARTS 9 RETURN TO MAIN MENU ...

Page 2: ...elding and Cutting Products AUTO DARKENING HELMET OPERATOR S MANUAL IM10001 February 2009 Copyright Lincoln Global Inc TABLE OF CONTENTS Page SAFETY WARNINGS READ BEFORE USING 1 HELMET INFORMATION 2 SPECIFICATIONS 3 OPERATING INSTRUCTIONS 4 CARTRIDGE OPERATIONS FEATURES 5 SHADE GUIDE SETTINGS 6 HELMET CARE AND MAINTENANCE 7 TROUBLE SHOOTING 8 WARRANTY INFORMATION 9 REPLACEMENT PARTS 9 ...

Page 3: ...rn skin Before welding always inspect helmet and filter lens to be sure they are fitted properly in good condition and not damaged Check to see that the clear lens is clean and securely attached to the helmet Always wear safety glasses or goggles under the welding helmet and protective clothing to protect your skin from radiation burns and spatter Ensure that optical radiation from other welder s ...

Page 4: ...rn skin Before welding always inspect helmet and filter lens to be sure they are fitted properly in good condition and not damaged Check to see that the clear lens is clean and securely attached to the helmet Always wear safety glasses or goggles under the welding helmet and protective clothing to protect your skin from radiation burns and spatter Ensure that optical radiation from other welder s ...

Page 5: ... To adjust loosen the outside tension knobs to allow the bolts to be repositioned in a different location one side at a time is recom mended NOTE Make sure both sides are located the same for proper operation 4 SPECIFICATIONS 3 RATCHET KNOB HEAD GEAR FORE AFT ADJUSTMENT TILT ADJUSTMENT CROWN ADJUSTMENT PIN HOLES FOR ADJUSTMENT LCD Viewing Area Cartridge size UV IR Protection Arc Sensors Light Stat...

Page 6: ... To adjust loosen the outside tension knobs to allow the bolts to be repositioned in a different location one side at a time is recom mended NOTE Make sure both sides are located the same for proper operation 4 SPECIFICATIONS 3 RATCHET KNOB HEAD GEAR FORE AFT ADJUSTMENT TILT ADJUSTMENT CROWN ADJUSTMENT PIN HOLES FOR ADJUSTMENT LCD Viewing Area Cartridge size UV IR Protection Arc Sensors Light Stat...

Page 7: ...INGS If your helmet does not include any one of the shades referenced above it is recommended you use the next darker shade 6 SENSITIVITY DELAY TIME LOW HIGH SLOW FAST GUIDE FOR SHADE NUMBERS OPERATION ELECTRODE SIZE ARC MINIMUM SUGGESTED 1 1 32 in mm CURRENT A PROTECTIVE SHADE NO SHADE COMFORT Shielded metal arc Less than 3 2 5 Less than 60 7 welding 3 5 2 5 4 60 160 8 10 5 8 4 6 4 160 250 10 12 ...

Page 8: ...INGS If your helmet does not include any one of the shades referenced above it is recommended you use the next darker shade 6 SENSITIVITY DELAY TIME LOW HIGH SLOW FAST GUIDE FOR SHADE NUMBERS OPERATION ELECTRODE SIZE ARC MINIMUM SUGGESTED 1 1 32 in mm CURRENT A PROTECTIVE SHADE NO SHADE COMFORT Shielded metal arc Less than 3 2 5 Less than 60 7 welding 3 5 2 5 4 60 160 8 10 5 8 4 6 4 160 250 10 12 ...

Page 9: ...he Shade Cartridge See figure 2 Fitting New Cartridge Take the new shade cartridge and pass the poten tiometer cable under the wire loop before placing the cartridge into its retain ing frame inside the helmet Hinge down the wire loop and ensure the front edge of the loop D is properly retained under the retaining lugs E as shown in figure 3 Position the shade potentiometer to the inside of the he...

Page 10: ...he Shade Cartridge See figure 2 Fitting New Cartridge Take the new shade cartridge and pass the poten tiometer cable under the wire loop before placing the cartridge into its retain ing frame inside the helmet Hinge down the wire loop and ensure the front edge of the loop D is properly retained under the retaining lugs E as shown in figure 3 Position the shade potentiometer to the inside of the he...

Page 11: ...ses supplied with this helmet are properly sized to work with this product and substitutions from other suppliers should be avoided REPLACEMENT PARTS 9 1 HELMET SHELL 2 3 4 ITEM 1 2 3 4 5 QTY 1 1 1 1 1 PART NO S27978 1 S27978 5 S27978 2 S27978 3 S27978 4 DESCRIPTION OUTSIDE COVER LENS ADF CARTRIDGE INSIDE COVER LENS HEADGEAR ASSEMBLY INCLUDING SWEATBAND SWEATBAND Sales and Service through Subsidia...

Page 12: ...ses supplied with this helmet are properly sized to work with this product and substitutions from other suppliers should be avoided REPLACEMENT PARTS 9 1 HELMET SHELL 2 3 4 ITEM 1 2 3 4 5 QTY 1 1 1 1 1 PART NO S27978 1 S27978 5 S27978 2 S27978 3 S27978 4 DESCRIPTION OUTSIDE COVER LENS ADF CARTRIDGE INSIDE COVER LENS HEADGEAR ASSEMBLY INCLUDING SWEATBAND SWEATBAND Sales and Service through Subsidia...

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