Lincoln Electric K1722 Operator'S Manual Download Page 8

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INSTALLATION   

MAGNUM® 400 DUAL PROCEDURE GUNS

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GENERAL DESCRIPTION

The Magnum®™ 400 DP Dual Procedure GMA gun
and cable assemblies have been designed to meet
NEMA specification EW3 for welding with steel elec-
trode using the GMAW (gas metal arc welding) and
gas-shielded FCAW (flux-cored arc welding) process-
es. Magnum® 400 DP guns and cables are specifical-
ly designed for use with wire feeders with dual proce-
dure capabilities. The K574 gun is equipped with a
two position trigger.  Pulling the trigger in part of the
way will engage the first procedure set at the feeder.
Pulling the trigger the rest of the way will engage the
second procedure. An interlocking trigger is available
as a parts order. The K1722 Magnum® 400 DP Dual
Proecdure gun and cables are also designed for use
with wire feeders with dual procedure capabilities. The
guns are equipped with a rocker switch that is used to
select one of two welding procedures.

The K574 and K1722 are designed for use with K466
connector kits.  The proper connector can be installed
the same as with any Magnum® Gun.  The gun con-
trol cable connections however must be tailored to
each specific machine. The K574 comes with control
wires but no specific connectors are provided. The
K1722 has a connector that will mate with any Lincoln
-10 series wire feeder.

The Magnum® 400 DP guns are not factory equipped
with a feeder end connector. With the  K466-1
Magnum® Connector Kit, they can be used with any
Lincoln LN-7 or LN-25 semiautomatic wire feeder. The
K466-1 should also be used with the LN-8 or LN-9
when feeding .052 and smaller electrodes. An optional
K481 Magnum® Fast-Connect Gas Tube Kit is avail-
able to provide tool-less gas tube connection to
Lincoln wire feeders. Non-GMA model wire feeders
require an optional gas solenoid valve.

The 400 DP guns can also be used with any wire
feeder equipped with a Tweco® #1, 2, 3, 350 or 4 wire
feed adapter kit by using the K466-2 Magnum®
Connector Kit.

With the K466-3 or K466-4 Magnum® connector kits,
it is possible to connect Magnum® 400 guns directly
to a variety of Miller and Hobart wire feeders, respec-
tively.

The K466-5 connector kit allows connection of
Magnum® 400 DP guns to an L Tec feeder connector
assembly.  L-Tec feeders require a feeder  connector
assembly (similar to a Tweco® adapter) in order to
connect to a gun and cable. The K466-5 contains a
brass connector to permit Magnum® guns to be con-
nected to this feeder connector assembly.

The K466-6 connector kit allows connection of
Magnum® 400 DP guns to a Lincoln Wirematic.

The K466-7 connector kit allows connection of
Magnum® 400 DP guns to Hobart Series 2000 Wire
Feeders.

The K466-8 connector kit allows connection of
Magnum® 400 DP guns to an LN8 or LN9 when 1/16
and larger electrode is used.

The K466-9 connector kit allows connection of K497
to SP100T and related wire feeders.

The K466-10 connector kit allows connection of
Magnum® 400 DP guns to a 10 Series wire feeder.

The Magnum® 400 DP gun and cable assemblies are
fully compatible for use with comparable Tweco gun
size tips, diffusers, gas nozzles, and cable liners. The
Magnum® GMA gun family offers an expanding line of
quality, long life, expendable replacement parts and
accessories.

For best results when welding mild and alloy steels, it
is recommended that L-50 or L-56 Lincoln solid wire
electrodes be used for the GMAW process and
Lincoln Outershield cored electrodes for the gas-
shielded FCAW process.

• Do not touch electrically live parts

such as output terminals or internal
wiring

------------------------------------------------------------------------

WARNING

Summary of Contents for K1722

Page 1: ...operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON TAINED THROUGHOUT And most importantly think before you act and be c...

Page 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Page 3: ...er for cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both...

Page 4: ...easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site sp...

Page 5: ...i s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan t...

Page 6: ...mportant when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on the...

Page 7: ..._________________________________ Operation Section B Electrodes and Equipment B 1 Making a Weld B 1 Avoiding Wire Feeding Problems B 1 ________________________________________________________________...

Page 8: ...e to provide tool less gas tube connection to Lincoln wire feeders Non GMA model wire feeders require an optional gas solenoid valve The 400 DP guns can also be used with any wire feeder equipped with...

Page 9: ...44 564 15 KP1928 1 25 ft 035 0 9 KP14 35 K574 4 7 6 045 1 2 45 KP54A KP24A 62 KP34A KP44 3545 25 KP1928 1 25 ft 052 1 3 KP14 52 K574 5 7 6 1 16 1 6 116 KP54A KP24A 62 KP34A KP44 116 25 KP1928 1 25 ft...

Page 10: ...to a Lincoln 10 series wire feeder For other wire feed ers the control cable has to be rewired with the appropriate connectors to fit the wire feeder K466 1 8 INSTALLATION For Lincoln Feeders a Remove...

Page 11: ...tting hole in the side of the feeder end handle c The gun control cable provided is not used K466 7 and K466 10 Installation Hobart Series 2000 Feeders and Lincoln 10 Series Feeders a Remove brass cab...

Page 12: ...tubes Remove any burrs from the end of the liner f Screw the gas diffuser onto the end of the gun tube and tighten with the wrench provided g Tighten the set screw in the side of the gas diffuser agai...

Page 13: ...uipped with a dual procedure kit connect the cable marked 1 to the 5 pin amphenol located on the feeder case front The cable marked 2 should be connected to the 3 pin amphenol located on the dual proc...

Page 14: ...er outgoing guide as well as the drive roll are appropriate for the electrode size being used b Fully push the brass connector end of the gun cable into the outgoing side of the feeder wire drive Secu...

Page 15: ...helmet close gun trigger and begin welding Hold the gun so the contact tip to work dis tance gives the correct electrical stickout as required for the procedure being used e To stop welding release th...

Page 16: ...un loosen socket head clamping screw in handle with 3 16 4 8 mm Allen wrench Remove gas nozzle and nozzle insulator and also loosen small set screw in the diffuser using 5 64 2 0 mm Allen wrench NOTE...

Page 17: ...careful not to cut the insulation on the control wires while stripping jacket Pull control leads back and trim the exposed copper and inner tube back 50 inch Strip all four control leads 125 inch back...

Page 18: ...pull the connector nut over the copper strands engage the gun tube connector threads and tighten in place See Figure E 3 CABLE BOOT STRAIN RELIEF HOUSING CABLE ASSEMBLY GUN HOUSING GUN TUBE RED BLUE...

Page 19: ...gun handle Assemble trigger into the proper handle cavity For K1722 also assemble the rocker switch in the groves provided in the handle Assemble right side of gun handle and tighten the screws that...

Page 20: ...ed against the incoming connector shoul der Keeping the copper strands against the shoul der pull the connector nut over the copper strands engage the incoming connector threads and tight en in place...

Page 21: ...the tapered end is 4 68 119 mm from the incoming con nector See Figure E 6 Lock into place with steel housing Plastic strain relief may overhang cable jacket a maximum of 43 11 mm h Position cable bo...

Page 22: ...D 7 D 7 MAGNUM 400 DUAL PROCEDURE GUNS THREAD SIZES FOR MAGNUM 400 CONSUMABLES MAINTENANCE...

Page 23: ...d POSSIBLE CAUSE lists the obvious external possibili ties that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause...

Page 24: ...size cable liner h Partially flashed melted or improper size contact tip a Contact tip worn or incorrect size b Worn or undersize ground cables or poor ground connections c Loose electrode connections...

Page 25: ...seizes in diffuser a Improper procedures or tech niques b Improper gas shielding a Tip overheating due to prolonged or excessive high current and or duty cycle welding a See Gas Metal Arc Welding Gui...

Page 26: ...NOTES MAGNUM 400 DUAL PROCEDURE GUNS...

Page 27: ...NOTES MAGNUM 400 DUAL PROCEDURE GUNS...

Page 28: ...NOTES MAGNUM 400 DUAL PROCEDURE GUNS...

Page 29: ...NOTES MAGNUM 400 DUAL PROCEDURE GUNS...

Page 30: ...parts or electrode with skin or wet clothing G Insulate yourself from work and ground G No toque las partes o los electrodos bajo carga con la piel o ropa moja da G Aislese del trabajo y de la tierra...

Page 31: ...nd Entl ftung des Arbeitsplatzes G Mantenha seu rosto da fuma a G Use ventila o e exhaust o para remover fumo da zona respirat ria G Turn power off before servicing G Desconectar el cable de ali menta...

Page 32: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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