Lincoln Electric IM839 Operator'S Manual Download Page 9

A-2

INSTALLATION   

DEVICENET MODULE

A-2

Install the DeviceNet bulkhead connector by removing
the plastic plug covering the circular hole (ITEM 4) in
the front lower panel assembly. Install the 5-pin con-
nector and mounting plate over the mounting studs as
shown in (Figure A.1). Fasten with two of the supplied
locknuts.

If a Wire Drive Interface Module is not installed
(Figure A.1), locate the 6-pin to 4-pin interconnect.
Insert the interconnect between J73 on the DeviceNet
module and J16 in the machine harness. Discard the
4-pin to 4-pin interconnect and proceed to the next
section.

If a Wire Drive Interface Module is installed (Figure
A.2), locate the 4-pin to 4-pin interconnect. Insert the
interconnect between J73 on the DeviceNet module
and J81 on the Wire Drive Interface Module. Discard
the 6-pin to 4-pin interconnect. 

DeviceNet Baud rate: The default Baud rate is 125K.
If another Baud rate is desired, see table 2 in this sec-
tion and set switches 1 and 2 of bank S2. Every
device on a DeviceNet network must have the same
Baud Rate.

DeviceNet Module DIP Switches:  

Bank S1

switch 1 = Object Instance LSB (Default = OFF) 
(See Table 1)
switch 2 = Object Instance MSB (Default = OFF) 
(See Table 1)

Object Instance (Table 1)

Switch 2

Switch 1

Instance

Off

Off

0

Off

On

1

On

Off

2

On

On

3

switch 3 = Equipment Group 1 Select (Default = Off)
switch 4 = Equipment Group 2 Select (Default = Off)
switch 5 = Reserved for future use
switch 6 = Reserved for future use
switch 7 = Reserved for future use
switch 8 = Reserved for future use

Bank S2

switch 1 = DeviceNet Baud Rate (Default = OFF)
(See Table 2) 
switch 2 = DeviceNet Baud Rate (Default = OFF)
(See Table 2) 

DeviceNet Baud Rate (Table 2)

Switch 1

Switch 2

Baud Rate

Off

Off

125K

On

Off

250K

On

On

500K

On

On

Programmable Value

switch 3 = DeviceNet Mac ID (Default = Off) 
(See Table 3)

switch 4 = DeviceNet Mac ID (Default = On) 
(See Table 3)

switch 5 = DeviceNet Mac ID (Default = On) 
(See Table 3)

switch 6 = DeviceNet Mac ID (Default = On) 
(See Table 3)

switch 7 = DeviceNet Mac ID (Default = On) 
(See Table 3)

switch 8 = DeviceNet Mac ID (Default = On) 
(See Table 3)

DeviceNet MAC ID: 

The default Mac ID is 62. Every device on the
DeviceNet network should have a unique ID. If anoth-
er MAC ID is desired, refer to Table 3. 

 Complete Board Installation

Close door assembly insuring not to cut or
pinch any wires.

Reinstall the screws in door assembly.

Re-apply power and verify the appropriate
status lights on the Power Wave are green.
Discard any remaining hardware.

4-pin to 4-pin interconnect

Wire Drive Module

ONLY FOR MACHINES WITH A DEVICENET MODULE

AND A WIRE DRIVE INTERFACE MODULE

FIGURE A.2

Summary of Contents for IM839

Page 1: ...L IM839 July 2003 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overall safety can be increased by proper installation and thou...

Page 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Page 3: ...cal earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for coo...

Page 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Page 5: ...i s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan t...

Page 6: ...below for future reference This information can be found on your machine nameplate Product _________________________________________________________________________________ Model Number ______________...

Page 7: ...2 DeviceNet Mac ID A 2 thru A 4 DeviceNet Mac ID ON 1 OFF 0 Table 3 A 5 DeviceNet Module Board Figure A 3 A 6 ________________________________________________________________________________ Trouble S...

Page 8: ...cation Interface Module decal on the top door assembly and discard apply the DeviceNet decal as shown in the DECAL MOUNTING detail Remove the screws in the door assembly Lower door as shown in Figure...

Page 9: ...le 1 Object Instance Table 1 Switch 2 Switch 1 Instance Off Off 0 Off On 1 On Off 2 On On 3 switch 3 Equipment Group 1 Select Default Off switch 4 Equipment Group 2 Select Default Off switch 5 Reserve...

Page 10: ...bserver complete Installation Software The bottom left of this lists the Product Code and Vendor Revision Based on these settings pick the appropriate EDS file see the table below for more information...

Page 11: ...Wave Observer Manual for proper setup If the DeviceNet scanner does not support explicit messages then refer to all of the following sections in the Power Wave Observer User Manual Additional Weld Sch...

Page 12: ...3 0 1 0 1 1 1 24 0 1 1 0 0 0 25 0 1 1 0 0 1 26 0 1 1 0 1 0 27 0 1 1 0 1 1 28 0 1 1 1 0 0 29 0 1 1 1 0 1 30 0 1 1 1 1 0 31 0 1 1 1 1 1 32 1 0 0 0 0 0 33 1 0 0 0 0 1 34 1 0 0 0 1 0 35 1 0 0 0 1 1 36 1 0...

Page 13: ...A 6 INSTALLATION DEVICENET MODULE A 6 FIGURE A 3...

Page 14: ...BLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause general...

Page 15: ...the Power Wave s DeviceNet Module is on when the DeviceNet network is powered This should be done with the power on the Power Wave turned off 2 Verify the Baud rate setting on the Power Wave and on th...

Page 16: ...ted Packet Rate 1 Verify that cables are not run along current carrying conductors This would include the welding cables 2 Verify that the DeviceNet bus is terminated correctly 3 Verify that the cable...

Page 17: ...NOTES DEVICENET MODULE...

Page 18: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Page 19: ...te Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentac...

Page 20: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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