Lincoln Electric IM658-A Operator'S Manual Download Page 60 | Manualshive

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F-2

DIAGRAMS

F-2

POWER FEED 10 DUAL

6.88

.218

4.25

.75

.75

.81

.90

12.07

12.96

18963

3.06

8.50

M

4.08

3.86

(4 KEYHOLE SLOTS)

10-17-97

CONTR

OL BO

X DIMENSION PRINT

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Summary of Contents for IM658-A

Page 1: ...THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with Power Feed 10 Dual Wire Drive Bo oom Mount Code 10625 10788 Power Feed 10 Dual Boom P...

Page 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Page 3: ...er for cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both...

Page 4: ...easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site sp...

Page 5: ...appropri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paiss...

Page 6: ...mportant when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on the...

Page 7: ...nection A 10 General Gun Connection Guidelines A 11 GMAW Shielding Gas A 12 Gas Guard Regulator A 12 Wire Spindle Placement A 12 Water Connections For Water Cooled Guns A 12 Wire Feed Shut Down Circui...

Page 8: ...ecautions E 1 Troubleshooting Guide E 2 Diagrams Section F Wiring Power Feed 10 Dual Head F 1 Control Box Dimension Print F 2 Bench Model Dimension Print F 3 Dual Wire Drive Dimension Print F 4 Parts...

Page 9: ...ower Feed 50 800 IPM 025 3 32 in 035 125 in 75 1200 IPM 025 1 16 in 035 5 64 in 2 3 10 Dual 1 27 20 3 m m 0 6 2 4 mm 0 9 3 2 mm 2 03 30 5 m m 0 6 1 6 mm 0 9 2 0 mm Boom Package K1686 1 Power Feed 50 8...

Page 10: ...iety of configurations A boom model feeder is shipped from the factory separated from the Wire Drive with the necessary receptacles installed In the case of a bench model feeder the Control Box can be...

Page 11: ...alling an output receptacle in a Wire Drive use K1549 1 and an input receptacle in a Control Box use K1550 1 This sys tem would meet the rule stated above This means that the first component in the sy...

Page 12: ...on poor arc starting and low wire driving force wire feeding problems Lincoln control cables are copper 5 conductor cable in a SO type rubber jacket There is one 20 gauge twist ed pair for network com...

Page 13: ...e Power Feed 10 Dual wire drive can be easily and quickly changed by changing the external drive gear The Power Feed 10 Dual is shipped with both a high speed and a low speed gear As shipped from the...

Page 14: ...o line up further loosen the screw on right face of feed plate 5 Remove the small gear from the output shaft Lightly cover the output shaft with engine oil or equivalent Install gear onto output shaft...

Page 15: ...owing CC modes override this switch regardless of position Left Display is always preset weld cur rent when weld current is not flowing and actual weld current when weld current is flowing 4 Run in Mi...

Page 16: ...onfiguration 4 Power Feed 10 Dual Dual Power Feed 11 5 Procedure Change with Trigger OFF Procedure Change with Trigger ON 6 Set lower limits 7 Set upper limits 8 Must be on for all units Permits selec...

Page 17: ...oup 2 Network Group ID LSB Assigns Wire Drive to a specific group 3 Network Feed Head ID MSB Assigns feed head number to wire drive 4 Network Feed Head ID Assigns feed head number to wire drive 5 Netw...

Page 18: ...ection Kit This kit is for guns having a Tweco 2 4 connector The Power Feed 10 Dual has been designed to make con necting a variety of guns easy and inexpensive with the K1500 series of gun connection...

Page 19: ...d to the Power Feed by using one of the K1500 series adapter kits See Gun Adapters in ACCESSORIES section GENERAL GUN CONNECTION GUIDELINES The instructions supplied with the gun and K1500 series gun...

Page 20: ...nd 572 Refer to the instruc tions that come with flow sensor kit for detailed instal lation instructions GMAW SHIELDING GAS Customer must provide a cylinder of shielding gas a pressure regulator a flo...

Page 21: ...wo panels to be interchanged Instead of the upper middle and lower panels being large small and large they could be installed in the order small large large This may be done for convenience sake or to...

Page 22: ...ctrical Code or any applicable local codes Only qualified personnel should perform this installation WARNING RECOMMENDED PROCESSES AND EQUIPMENT RECOMMENDED PROCESSES The Power Feed Wire Feeders can b...

Page 23: ...All selections are done with push buttons and indicator lights To select the feed head to be used simply press the desired feed head button Head 1 or Head 2 K1542 13 Dual Procedure Memory Panel This...

Page 24: ...n Burn back defaults to the on board trimmer adjustment When used with the Dual Procedure or Memory options only the WFS Amps and Volts Trim settings are saved Selecting the Gouge mode immediately ene...

Page 25: ...displayed value in the cor responding direction Holding the switch in either direc tion will cause the display to move quickly in the corre sponding direction until the switch is released or the upper...

Page 26: ...edure A limits can be set With system power on select the weld mode for which you want to set limits If a Dual Procedure option is installed select the procedure A Turn the system power off Remove the...

Page 27: ...ogic With Crater Fill ON 1 Closing the gun trigger initiates the welding sequence preflow run in etc 2 Opening the trigger after the welding arc is estab lished allows the weld to continue as long as...

Page 28: ...ar Make sure that the Release Bar pops up and that the collar retainers fully engage the retaining groove on the spindle 4 Rotate the spindle and adapter so the retaining spring is at the 12 o clock p...

Page 29: ...eel laying flat on the floor loosen the spinner nut and remove the reel cover See Figure B 2 2 Before cutting the tie wires place the coil of elec trode on the reel so it unwinds from the bottom as th...

Page 30: ...ssure could cause birdnesting but too little pressure could cause wire feed slippage with load and or acceleration The optimum drive roll set ting can be determined as follows 1 Press end of gun again...

Page 31: ...CHANGING At the end of a coil remove the last of the old elec trode coil from the conductor cable by either pulling it out at the nozzle end of the gun or by using the follow ing procedure 1 Cut the...

Page 32: ...n etc LED on any other nodes components Wire Feeder Control Box Etc The system component is not receiving input power or is faulty It should only blink for a few seconds until the system component nod...

Page 33: ...r Local Authorized Lincoln Field Service Facility System normal and functional LED on any other nodes components Wire Feeder Control Box Etc System component node needs to be reprogrammed Contact your...

Page 34: ...KP1505 1 16S 5 64 2 0 mm KP1505 5 64 3 32 2 4 mm KP1505 3 32 Cored Electrode 0 030 0 8 mm KP1505 035C 0 035 0 9 mm KP1505 035C 0 040 1 0 mm KP1505 045C 0 045 1 2 mm KP1505 045C 0 052 1 4 mm KP1505 052...

Page 35: ...panel can be one of the following CV G M MX2 or MSP2 The features of each are described in the Operation section of this manual There are extra mounting holes in the upper and mid dle positions which...

Page 36: ...ol setting increases the arc force making the arc more harsh but less likely to stick Decreasing the Arc Control setting decreases the arc force making the arc softer and smoother Constant Voltage CV...

Page 37: ...n the downward direction Holding the switch in either direction will result in the indicator advancing at a high rate of speed in that direction until the switch is released When the indicator reaches...

Page 38: ...e the Arc Control adjusts the arc force Increasing the Arc Control set ting increases the arc force making the arc more harsh but less likely to stick Decreasing the Arc Control setting decreases the...

Page 39: ...l This panel allows for the selection of the feed head to be used in a two feed head system All selections are done with push buttons and indicator lights To select the feed head to be used simply pre...

Page 40: ...is as follows 1 Turn off power 2 Remove the two screws from the front of the stan dard or option panel at the location you choose to install your new option middle of the Control Box cabinet Save the...

Page 41: ...n panels by reversing the removal process While re installing the option panels ensure clearance between Optional Output Connector components Control Box wiring harness and option panel harness if any...

Page 42: ...nput Connector by inserting it s leads into the white nylon clip located near the Optional Input Connector on the back wall of the Control Box cabinet Insert the choke leads only 10 Install an Optiona...

Page 43: ...K1500 1 connector in the Power Feed wire feeder NON LINCOLN GUNS Most competitive guns can be connected to the Power Feed by using one of the K1500 series adapter kits GUN RECEIVER BUSHINGS AND ADAPTE...

Page 44: ...ug of the Dual Procedure switch is to be connected to the two trigger leads of the welding gun per instructions shipped with the kit K683 1 DUAL PROCEDURE SWITCH The K683 3 Dual Procedure Switch is th...

Page 45: ...ff power 2 Unlatch and swing open the small door Remove the two screws from the horizontal hinge rod Save the screws 3 While holding the door so it doesn t fall Slide the rod out sideways releasing th...

Page 46: ...rection 2 Loosen the retaining screw which is also accessed from bottom of feeder using a 3 16 Allen wrench Continue to loosen the screw until the feed plate can be easily pulled off of the wire feede...

Page 47: ...rm the Recommended Course of Action safely contact you local Lincoln Authorized Field Service Facility HOW TO USE TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric...

Page 48: ...d in gun and cable Check for mechanical restrictions in feeding path c Check for current position of drive rolls Relative to split wire guide groove d Drive rolls may not be seated properly e Gun cabl...

Page 49: ...poor work connection Replace if neces sary c Loose electrode or work cable connections d Wrong polarity Make sure elec trode polarity is correct for process being used e Gas nozzle extended beyond gun...

Page 50: ...age is present and solenoid is on Feed head and Control Box status LEDs are both solid green a Tip overheating due to prolonged or excessive high current and or duty cycle welding Note A light applica...

Page 51: ...s lights are solid green Preset WFS is adjustable on Control Box 9 Wire feed motor turns and sole noid operates but no arc voltage is present Status light is solid green on Control Box a Faulty gun tr...

Page 52: ...are set to the same value b Possible problem with current sensor electronics in power source Check power source man ual to trouble shoot current sensor electronics a 67 and or 21 voltage sense leads...

Page 53: ...ssistance before you proceed CAUTION PROBLEMS SYMPTOMS POSSIBLE CAUSE RECOMMENDED COURSE OF ACTION 14 Displays and or indicator lights do not change when their corre sponding switches and or knobs are...

Page 54: ...switch Status lights are solid green on CB and head boards a Power source is OFF b Feeder supply or fuse circuit at power source is blown or tripped or defective harness or cabling c Display or CB boa...

Page 55: ...rocedure switch or CB mother board Disconnect harness plug from J5 of CB mother board Check that there is continuity between plug pins 1 and 7 local DPS is in posi tion A but not when in gun or B Now...

Page 56: ...has its feed head dip switches set to zero in a group with more than one object Did not receive a recognition com mand from the power source Make sure the group dip switch set ting is unique for each...

Page 57: ...m the PS No heart beat response from an object EEPROM error Check for potential electrical HF noise generators in the area Try removing the noise source and pro gramming again If the Err 020 still occ...

Page 58: ...shows any of the following Err 211 Err 212 three dashes Microprocessor RAM error in Control Box Microprocessor RAM Error in object board other than Control Box Such as feed head Appears on right disp...

Page 59: ...gram is for reference only It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the...

Page 60: ...F 2 DIAGRAMS F 2 POWER FEED 10 DUAL 6 88 218 4 25 75 75 81 90 12 07 12 96 18963 3 06 8 50 M 4 08 3 86 4 KEYHOLE SLOTS 10 17 97 CONTROL BOX DIMENSION PRINT...

Page 61: ...F 3 DIAGRAMS F 3 POWER FEED 10 DUAL 19 89 A A 19 9 A A 15 41 A A 30 61 A A L11044 7 21 2000C WIRE FEEDER BENCH MODEL DIMENSION PRINT...

Page 62: ...GRAMS F 4 POWER FEED 10 DUAL 8 56 A A 14 1 0 A A 15 5 5 A A 6 00 A A DOOR OPEN TYP 5 25 A A 19 4 3 A A 11 1 2 A A 2 54 TYP A A 4 43 A A 2 25 A A 2 93 A A 4 25 TYP A A WIRE DRIVE DIMENSION PRINT 7 2000...

Page 63: ...NOTES POWER FEED 10 DUAL...

Page 64: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Page 65: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Page 66: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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