Lincoln Electric handy core Operator'S Manual Download Page 9

English 7 English 

Introduction 

 
The machine is a semiautomatic constant voltage DC arc 
welder. The machine uses a single phase constant 
voltage transformer, solid state rectifier and a DC 
permanent magnet motor for feeding and welding solid 
steel electrode and flux-cored electrode (for HANDY MIG) 
and only flux-cored electrode (for HANDY CORE). 

This machine is ideally suited for individuals having 
access to 230 volt AC input power and wanting the  ease 
of use, quality and dependability of both metal inert gas 
(MIG) welding and the Innershield electrode process (self-
shielded flux-cored welding). The machine will handle 
reels of wire up to 1 Kg. 
 

Installation and Operator Instructions 

 
Read this entire section before installation or operation of 
the machine. 
 

Location and Environment 

This machine will operate in harsh environments. 

 

However, it is important that simple preventative 
measures are followed to assure long life and reliable 
operation. 

  Do not place or operate this machine on a surface with 

an incline greater than 15° from horizontal. 

  Do not use this machine for pipe thawing. 

  This machine must be located where there is free 

circulation of clean air without restrictions for air 
movement to and from the air vents.  Do not cover the 
machine with paper, cloth or rags when switched on. 

  Dirt and dust that can be drawn into the machine 

should be kept to a minimum. 

  This machine has a protection rating of IP21.  Keep it 

dry when possible and do not place it on wet ground 
or in puddles. 

  Locate the machine away from radio controlled 

machinery.  Normal operation may adversely affect 
the operation of nearby radio controlled machinery, 
which may result in injury or equipment damage.  
Read the section on electromagnetic compatibility in 
this manual. 

  Do not operate in areas with an ambient temperature 

greater than 40°C. 

 

Duty cycle and Overheating 

The duty cycle of a welding machine is the percentage of 
time in a 10 minute cycle at which the welder can operate 
the machine at rated welding current. 
 
Example:  60% duty cycle: 

 

Welding for 6 minutes 

Break for 4 minutes 

 
Excessive extension of the duty cycle will cause the 
thermal protection circuit to activate. 
The machine is protected from overheating by a 
temperature sensor. 
 

 

 Minutes 

 

or 

decrease 

duty cycle 

 

 

Input Supply Connection 

 WARNING 

Only a qualified electrician can connect the welding 
machine to the supply network. Installation the outlet plug 
to power lead and connecting the welding machine had to 
be made in accordance with the appropriate National 
Electrical Code and local regulations. 
 

 

Check the input voltage, phase, and frequency supplied to 
this machine before turning it on. The allowable input 
voltage is indicated in the technical specification section of 
this manual and on the rating plate of the machine. Verify 
the connection of grounding wires from the machine to the 
input source. 
 
Make sure the amount of power available from the input 
connection is adequate for normal operation of the 
machine. The necessary fuse and cable sizes are 
indicated in the technical specification section of this 
manual. 
 

Summary of Contents for handy core

Page 1: ...IM3000 11 2020 REV02 HANDY MIG HANDY CORE OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 260 Bielawa Poland www lincolnelectric eu...

Page 2: ...table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased ENGLISH INDEX Technical...

Page 3: ...E 20 70A 17 5 Vdc OUTPUT RANGE Welding Current Range Maximum Open Circuit Voltage MIG 45A 80A 29 Vdc CORE 45A 80A 29 Vdc RECOMMENDED INPUT CABLE AND FUSE SIZES Fuse or Circuit Breaker Size Power Lead...

Page 4: ...ode STICK mode After 30 minutes of non working X Fan off The value of efficiency and consumption in idle state have been measured by method and conditions defined in the product standard EN 60974 1 20...

Page 5: ...process gas usage depends on cross sectional area of the nozzle For comonnly used torches Helium 14 24 l min Argon 7 16 l min Notice Excessive flow rates causes turbulence in the gas stream which may...

Page 6: ...rolled equipment Safety and control equipment for industrial processes Equipment for calibration and measurement Personal medical devices like pacemakers and hearing aids Check the electromagnetic imm...

Page 7: ...cordance with local electrical regulations ELECTRICALLY POWERED EQUIPMENT Regularly inspect the input electrode and work clamp cables If any insulation damage exists replace the cable immediately Do n...

Page 8: ...elding gas for the process used and properly operating regulators designed for the gas and pressure used Always keep cylinders in an upright position securely chained to a fixed support Do not move or...

Page 9: ...sible and do not place it on wet ground or in puddles Locate the machine away from radio controlled machinery Normal operation may adversely affect the operation of nearby radio controlled machinery w...

Page 10: ...erminal Make sure that both thumbscrews are tigh 2 For Positive Polarity DC Refer to below Figure To wire for Positive polarity connect the gun cable to the Positive output terminal and the work cable...

Page 11: ...epress the gun trigger switch and feed welding wire through the gun and cable Point the gun away from yourself and others while feeding wire Release the gun trigger after wire appears at the end of th...

Page 12: ...be disconnected from the machine before each maintenance and service After each repair perform proper tests to ensure safety Customer Assistance Policy The business of The Lincoln Electric Company is...

Page 13: ...First read the Part List reading instructions above then refer to the Spare Part manual supplied with the machine that contains a picture descriptive part number cross reference REACh 11 19 Communicat...

Page 14: ...DY MIG 0742 200 936 FLUX NOZZLE GASLESS 0742 200 938 CONTACT TIP 0 6 MM ONLY FOR HANDY MIG 0742 200 937 CONTACT TIP 0 9 MM 2886 162 011 CHIPPING HAMMER BRUSH 0657 229 003 HANDSHIELD 0744 180 047 FILTE...

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