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KEY

PART NUMBER

DESCRIPTION

QTY

1

9SG8711

BASE

1

2

9SS32149

ANGLED PCB BRACKET

1

3A

9SM25777

CORNER CAP

8

3B

9SS9225-100

SELF TAPPING SCREW

8

3C

9SS9262-182

PLAIN WASHER

8

4A

9SS18170

HANDLE ASBLY

1

9SS9262-113

PLAIN WASHER

2

9SS9262-98

PLAIN WASHER

2

9SCF000170

1/4-20X.375HHB

2

5A

9SG8696-1

POWER SUPPLY PC BD

1

5B

9SS9225-76

SELF TAPPING SCREW

2

9SM26153

WELD CABLE ASSEMBLY

1

9SS32142

LEAD COVER PLATE

2

6B

9SS19999-4

CORD GRIP CONNECTOR

2

9SS31643-3

NYLON LOCKNUT 1" NPT

2

6D

9SS18504-6

CURRENT TRANSDUCER

1

6E

9SM26151

iNSULATION PIERCING CONNECTOR

1

6F

K3416-90

TWECO STYLE PLUG FOR 3/0-4/0 CABLE

1

6G

K3417-90

TWECO STYLE RECEPTACLE FOR 3/0-4/0 CABLE

1

9SS9225-100

SELF TAPPING SCREW

4

9SL17127

HARNESS

1

8A

9ST9274-1

GROMMET

1

9SS32141

GROUND LEAD CONNECTER PLATE

1

9SS9225-100

SELF TAPPING SCREW

4

9SS17211-7

GROUND LEAD ASBLY

1

9SM22861

WORK CLAMP LIGHT DUTY

1

10

9SG8710

ROOF

1

11

9SG6529

UI TRIM

1

9SG8748

USER INTERFACE ASBLY

1

12A

9SL17048

UI CASE FRONT

1

12B

9SG8747

NAMEPLATE

1

12C

9SG8651-1

UI PC BD

1

12D

9ST10082-12

SEMS SCREW

4

12E

9SM17789-6

ENCODER

1

General Assembly

CrossLinc Remote - 12605

3

Printed 11/04/2016 at 07:12:15. Produced by Enigma.

Summary of Contents for CrossLinc K4345-1

Page 1: ...ww lincolnelectric com locator Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at lincolnelectri...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Page 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...up 6 GTAW Welding Setup 7 GMAW or FCAW Welding Setup 8 Recommended Electrode and Work Cable Sizes For Arc Welding 9 Operation Case Front Controls 10 Case Front Control Descriptions 11 Power Up Sequenc...

Page 7: ...the preset value of current or voltage when not welding The remote will show actual voltage or current while welding and hold the last known current or voltage for 10 seconds after welding is finished...

Page 8: ...The duty cycle duty factor at 40 C has been determined by simulation RATED OUTPUT Duty Cycle Amperes 60 550 100 425 Input Voltage 14 110 VDC Input Amperes 1 PHYSICAL DIMENSIONS Model K4345 1 Height 7...

Page 9: ...m this installation Do not touch metal portions of the CrossLinc Remote work clip when the welding power source is on Do not attach the work clip to the remote Connect the work clip directly to the wo...

Page 10: ...ALLATION CROSSLINC REMOTE sMaW WelDinG setuP FIGURE A 1 Weld Cable Work Weld Cable Electrode Flextec 350x or Flextec 650x Mode Switch SMAW Weld Terminal Switch if present ON CrossLinc Remote Work Sens...

Page 11: ...de on the power source when intending to TIG weld This is a Touch Start mode and will result in a low current TIG start It is also possible to TIG weld in the SMAW mode In SMAW mode starting is initia...

Page 12: ...s the arc wire feeders to allow for remote output control without a CrossLinc capable wire feeder The compatible feeders are listed below LN 25 LN 25 Pro Analog Activ8 LN 15 FIGURE A 3 CrossLinc Remot...

Page 13: ...low Applications above 40 C may require cables larger than recom mended or cables rated higher than 75 C RECOMMENDED CABLE SIZES RUBBER COVERED COPPER RATED 75 C AMPERES PERCENT DUTY CYCLE CABLE SIZES...

Page 14: ...f from the work and ground Always wear dry insulating gloves WELDING SPARKS can cause fire or explosion Keep flammable material away Do not weld upon containers which have held combustibles ARC RAYS c...

Page 15: ...nnection or is connected to a power source that does not support CrossLinc the LED will not illuminate When the feeder has successfully connected to the power source the LED will be illuminated 6 Setu...

Page 16: ...carbon arc GouGinG CrossLinc technology allows the user to switch between welding and gouging easily without returning to the power source In order to gouge use the following setup instructions 1 Set...

Page 17: ...up option for hold time the display will show the following FIGURE B 6 To set the hold time to 10 seconds turn the output control knob to the left To set the hold time to 300 seconds turn the output c...

Page 18: ...Turn the knob to the right to increase the calibration factor and to the left to decrease the calibration factor The factory default is 1 00 current calibration To calibrate the arc current display be...

Page 19: ...NNECTOR AND 0 53 LUG 50 FT K2484 3 3 0 WELD CABLE WITH LC40HD MALE CONNECTOR AND 0 53 LUG 50 FT K2485 2 2 0 WELD CABLE WITH LC40 MALE AND FEMALE CONNECTOR 50 FT K2485 3 3 0 WELD CABLE WITH LC40HD MALE...

Page 20: ...rical Shock please observe all safety notes and precautions detailed throughout this manual This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions Simply fo...

Page 21: ...not lit 1 The remote is not connected to a CrossLinc compatible power source 1 Connect to a CrossLinc compatible power source Compatible power sources must have an X at the end of the name i e Flextec...

Page 22: ...4 8 1 M26034PRINT A 03 UI DISPLAY P C BOARD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 J31 1 2 3 4 5 6 J42 1 2 3 4 5 6 7 8 J33 VIEWED FROM INSIDE FEEDER 859 8510 857 333 334 338 336 332 67 332 333 WORK A...

Page 23: ......

Page 24: ......

Page 25: ...CrossLinc Remote 12605...

Page 26: ...S18504 6 CURRENT TRANSDUCER 1 6E 9SM26151 iNSULATION PIERCING CONNECTOR 1 6F K3416 90 TWECO STYLE PLUG FOR 3 0 4 0 CABLE 1 6G K3417 90 TWECO STYLE RECEPTACLE FOR 3 0 4 0 CABLE 1 9SS9225 100 SELF TAPPI...

Page 27: ...9SM25778 KNOB GUARD 1 12K 9SS9225 99 SELF TAPPING SCREW 2 12L 9SS9225 99 SELF TAPPING SCREW 4 13 9SS20601 5 WARNING DECAL 1 14 9SM26268 DECAL 1 15 9SM26268 DECAL 1 16 9SM26268 DECAL 1 17 9SM26268 DECA...

Page 28: ...P 1081 C jpg General Assembly CrossLinc Remote 12605 5 Printed 11 04 2016 at 07 12 15 Produced by Enigma...

Page 29: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 30: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 31: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or...

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