Lincoln Electric COOLARC-25 Operator'S Manual Download Page 5

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Safety

11/04

WARNING

This equipment must be used by qualified personnel.  Be sure that all installation, operation, maintenance and repair
procedures are performed only by qualified person.  Read and understand this manual before operating this equipment.
Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this
equipment.  Read and understand the following explanations of the warning symbols.  Lincoln Electric is not responsible
for damages caused by improper installation, improper care or abnormal operation.

WARNING:  This symbol indicates that instructions must be followed to avoid serious personal injury,
loss of life, or damage to this equipment.  Protect yourself and others from possible serious injury or
death.

READ AND UNDERSTAND INSTRUCTIONS:  Read and understand this manual before operating
this equipment.  Arc welding can be hazardous.  Failure to follow the instructions in this manual could
cause serious personal injury, loss of life, or damage to this equipment.

ELECTRIC SHOCK CAN KILL:  Welding equipment generates high voltages.  Do not touch the
electrode, work clamp, or connected work pieces when this equipment is on.  Insulate yourself from
the electrode, work clamp, and connected work pieces.

ELECTRICALLY POWERED EQUIPMENT:  Turn off input power using the disconnect switch at the
fuse box before working on this equipment.  Ground this equipment in accordance with local electrical
regulations.

ELECTRICALLY POWERED EQUIPMENT:  Regularly inspect the input, electrode, and work clamp
cables.  If any insulation damage exists replace the cable immediately.  Do not place the electrode
holder directly on the welding table or any other surface in contact with the work clamp to avoid the
risk of accidental arc ignition.
ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS:  Electric current flowing through any
conductor creates electric and magnetic fields (EMF).  EMF fields may interfere with some
pacemakers, and welders having a pacemaker shall consult their physician before operating this
equipment.
CE COMPLIANCE:  This equipment complies with the European Community Directives.

FUMES AND GASES CAN BE DANGEROUS:  Welding may produce fumes and gases hazardous to
health.  Avoid breathing these fumes and gases.  To avoid these dangers the operator must use
enough ventilation or exhaust to keep fumes and gases away from the breathing zone.

ARC RAYS CAN BURN:  Use a shield with the proper filter and cover plates to protect your eyes from
sparks and the rays of the arc when welding or observing.  Use suitable clothing made from durable
flame-resistant material to protect you skin and that of your helpers.  Protect other nearby personnel
with suitable, non-flammable screening and warn them not to watch the arc nor expose themselves to
the arc.
WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION:  Remove fire hazards from the welding
area and have a fire extinguisher readily available.  Welding sparks and hot materials from the welding
process can easily go through small cracks and openings to adjacent areas.  Do not weld on any
tanks, drums, containers, or material until the proper steps have been taken to insure that no
flammable or toxic vapors will be present.  Never operate this equipment when flammable gases,
vapors or liquid combustibles are present.
WELDED MATERIALS CAN BURN:  Welding generates a large amount of heat.  Hot surfaces and
materials in work area can cause serious burns.  Use gloves and pliers when touching or moving
materials in the work area.

SAFETY MARK:  This equipment is suitable for supplying power for welding operations carried out in
an environment with increased hazard of electric shock.

Summary of Contents for COOLARC-25

Page 1: ...ATIVO BEDIENUNGSANLEITUNG MANUAL DE INSTRUCCIONES MANUEL D UTILISATION BRUKSANVISNING OG DELELISTE GEBRUIKSAANWIJZING BRUKSANVISNING INSTRUKCJA OBSŁUGI KÄYTTÖOHJE LINCOLN ELECTRIC BESTER S A ul Jana III Sobieskiego 19A 58 260 Bielawa Poland www lincolnelectric eu ...

Page 2: ...entes directivas est conforme aux directives suivantes er i samsvar med følgende direktiver overeenkomt conform de volgende richtlijnen överensstämmer med följande direktiv spełnia następujące wytyczne täyttää seuraavat direktiivit 73 23 CEE 89 336 CEE and has been designed in compliance with the following standards ed è stato progettato in conformità alle seguenti norme und in Übereinstimmung mit...

Page 3: ...de collecte approuvés auprès nos représentants locaux Appliquer cette Directive Européenne améliorera l environnement et la santé Norsk Kast ikke elektriske artikler sammen med vanlig søppel I følge det europeiske direktivet for Elektronisk Søppel og Elektriske Artikler 2002 96 EC Waste Electrical and Electronic Equipment WEEE skal alt avfall kildesorteres og leveres på godkjente plasser i følge l...

Page 4: ... og produktet for feil eller skader Eventuelle feil eller transportskader må umiddelbart rapporteres dit du har kjøpt din maskin For fremtidig referanse og for garantier og service fyll ut den tekniske informasjonen nedenfor i dette avsnittet Modell navn Kode Serie nummer finner du på den tekniske platen på maskinen BEDANKT Dat u gekozen heeft voor de KWALITEITSPRODUCTEN van Lincoln Electric Contr...

Page 5: ...k clamp to avoid the risk of accidental arc ignition ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through any conductor creates electric and magnetic fields EMF EMF fields may interfere with some pacemakers and welders having a pacemaker shall consult their physician before operating this equipment CE COMPLIANCE This equipment complies with the European Community Directiv...

Page 6: ...and OUTLET fittings are placed at the rear of the unit A The right side fitting is marked coolant out supplies coolant to the welding equipment the left side one is marked coolant in takes warm coolant from the welding equipment The FILL CAP of the coolant reservoir is on the top of the unit B Fill Cap can be removed by twisting it off The coolant FLOW INDICATOR is accessed by removal of the reser...

Page 7: ...t All Lincoln products have water hoses which are equipped with 5 8 18 left hand nuts so hose connectors must be matched the quick water fittings on the back of the cooler in the following way Take the two quick connect water adapters 5 8 18 left hand hose fitting to quick water fitting supplied with the cooler and thread hoses nuts into the adapters Secure the connector nuts of the hoses tightly ...

Page 8: ...he rivet nut in the back of the power source Using provided bolt M6x16 S6K and plain washer M6 PN M 82005 fasten the cooler bracket to the power source back After installation you should check if the connection is firm 1 Gas In Out 2 to Work 3 Gas 4 Power Cable Adapter 5 Hot Coolant from the Torch 6 Coolant 7 Coolant Out 8 Coolant In 9 Argon Gas Cylinder 10 Regulator Flowmeter 11 TIG Torch FIGURE ...

Page 9: ...the water in the heat exchanger to the air The water is COOLER and more HEAT is transferred from the gun or torch to the water RESULT THE GUN OR TORCH FEELS COOLER HOT day 100 F 38 C Less HEAT is transferred from the water in the heat exchanger to the air The water is HOTTER and less HEAT is transferred from the gun or torch to the water RESULT THE GUN OR TORCH FEELS HOTTER Unlike other water cool...

Page 10: ...haft Replace fan motor with Fan Motor and Mount Assembly Cooler trips outlet circuit breaker Circuit overloaded Cooler electrical component failure Check outlet circuit breaker Replace suppressor assembly and rectifier bridge inside of cooler Electromagnetic Compatibility EMC 11 04 This machine has been designed in accordance with all relevant directives and standards However it may still generate...

Page 11: ...UT Input Voltage 230 10 single phase Rated current 0 95A Frequency 50 Hz RATED OUTPUT AT 40 C Flow range MIG TIG Open flow 0 5 to 3 3 l min with torch 4 5m 1 7 1 8 l min with torch 3 8m 1 3 1 4 l min 3 3 l min Reservoir size 8 5 l Coolant requirement Do not use prepackaged welding industry coolants These coolants may contain oil based substances which attack the plastic components in the pump Reco...

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