Lincoln Electric Cool Wave 20S Operator'S Manual Download Page 5

WELDING AND CUTTING

SPARKS CAN CAUSE

FIRE OR EXPLOSION.

   6.a. Remove fire hazards from the welding area. If

this is not possible, cover them to prevent the welding sparks
from starting a fire. Remember that welding sparks and hot
materials from welding can easily go through small cracks and
openings to adjacent areas. Avoid welding near hydraulic lines.
Have a fire extinguisher readily available.

   6.b. Where compressed gases are to be used at the job site, special

precautions should be used to prevent hazardous situations.
Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1)
and the operating information for the equipment being used.  

     6.c. When not welding, make certain no part of the electrode circuit is

touching the work or ground. Accidental contact can cause
overheating and create a fire hazard.

   6.d. Do not heat, cut or weld tanks, drums or containers until the

proper steps have been taken to insure that such procedures 
will not cause flammable or toxic vapors from substances inside.
They can cause an explosion even though they have been
“cleaned”. For information, purchase “Recommended Safe
Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous Substances”,
AWS F4.1 from the American Welding Society 
(see address above).

   6.e. Vent hollow castings or containers before heating, cutting or

welding. They may explode.

   6.f. Sparks and spatter are thrown from the welding arc. Wear oil free

protective garments such as leather gloves, heavy shirt, cuffless
trousers, high shoes and a cap over your hair. Wear ear plugs
when welding out of position or in confined places. Always wear
safety glasses with side shields when in a welding area.

   6.g. Connect the work cable to the work as close to the welding area

as practical. Work cables connected to the building framework or
other locations away from the welding area increase the
possibility of the welding current passing through lifting chains,
crane cables or other alternate circuits. This can create fire
hazards or overheat lifting chains or cables until they fail.

   6.h. Also see item 1.c.

   6.I. Read and follow NFPA 51B “Standard for Fire Prevention During

Welding, Cutting and Other Hot Work”, available from NFPA, 1
Batterymarch Park, PO box 9101, Quincy, MA 022690-9101.

   6.j. Do not use a welding power source for pipe thawing.

CYLINDER MAY EXPLODE IF

DAMAGED.

   7.a. Use only compressed gas cylinders containing

the correct shielding gas for the process used
and properly operating regulators designed for
the gas and pressure used. All hoses, fittings,
etc. should be suitable for the application and
maintained in good condition.

   7.b. Always keep cylinders in an upright position securely chained to

an undercarriage or fixed support.

   7.c. Cylinders should be located:

Away from areas where they may be struck or subjected
to physical damage.

A safe distance from arc welding or cutting operations
and any other source of heat, sparks, or flame.

   7.d. Never allow the electrode, electrode holder or any other

electrically “hot” parts to touch a cylinder.

   7.e. Keep your head and face away from the cylinder valve outlet

when opening the cylinder valve.

   7.f. Valve protection caps should always be in place and hand tight

except when the cylinder is in use or connected for use.

   7.g. Read and follow the instructions on compressed gas cylinders,

associated equipment, and CGA publication P-l, “Precautions for
Safe Handling of Compressed Gases in Cylinders,” available from
the Compressed Gas Association,  14501 George Carter Way
Chantilly, VA 20151.

FOR ELECTRICALLY

POWERED EQUIPMENT.

   8.a. Turn off input power using the disconnect

switch at the fuse box before working on 
the equipment.

   8.b. Install equipment in accordance with the U.S. National Electrical

Code, all local codes and the manufacturer’s recommendations.

   8.c. Ground the equipment in accordance with the U.S. National

Electrical Code and the manufacturer’s recommendations.

Refer to

http://www.lincolnelectric.com/safety

for additional safety information.

SAFETY

Safety 04 of 04 - 5/16/2018

Summary of Contents for Cool Wave 20S

Page 1: ...egister Authorized Service and Distributor Locator www lincolnelectric com locator IM10554 e t a D e u s s I Jan 21 Lincoln Global Inc All Rights Reserved For use with machines having Code Numbers 130...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...t engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and d...

Page 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...S B 1 COOLING EFFICIENCY B 1 OPTIONS ACCESSORIES SECTION C MAINTENANCE SECTION D ROUTINE MAINTENANCE D 1 PUMP MOTOR MAINTENANCE D 1 PERIODIC MAINTENANCE D 1 DRAWER REMOVAL PROCEDURE D 2 FILTER ELEMENT...

Page 7: ...ER MIN 6824 BTU HR 26 GAL MIN DEGREE OF ENVIRONMENTAL PROTECTION IP 23 RESERVOIR CAPACITY 2 375 GALLONS 9 0 LITERS AGENCY COMPLIANCE IEC 60974 2 CCSAUS PHYSICAL DIMENSIONS LENGTH WIDTH HEIGHT SHIPPING...

Page 8: ...esigned to work together to provide high quality reliable MIG welding at high material deposition rates DESIGN FEATURES The Cool Wave 20S provides adequate and reliable cooling for the Magnum PRO Wate...

Page 9: ...ary switch FIGURE A 2 7 Arclink Connector 8 115 VAC C14 Receptacle Reference Figure A 1 The coolant connections are 1 4 quick snap into engagement To disconnect push the collar on the BE CERTAIN THAT...

Page 10: ...in Contact the local EPA office for responsible disposal methods or for recycling information Avoid unnecessary contact RECOMMENDED COOLANT DISTILLED OR DE IONIZED WATER ONLY FOR SUB FREEZING APPICATI...

Page 11: ...l TURNING THE SYSTEM ON After connecting the Cool Wave 20S per the installation instructions above turn on the Power Wave Welder power source You should see the LED on the front of the cooler turn gre...

Page 12: ...lant Hoses Only the specified coolant hoses should be used between the Cool Wave 20S and the Magnum PRO Water Cooled Robotic Torch K4544 7 M F Water Hose Kit 7 Ft K4544 25 M F Water Hose Kit 25 Ft The...

Page 13: ...PERIODIC MAINTENANCE The torch coolant and particulate filter should be replaced every 6 months The pump strainer should also be cleaned before refilling the coolant Replacing coolant and filter cartr...

Page 14: ...th a 3 8 bit 4 Slide the drawer out of the cabinet FIGURE D 1 FILTER ELEMENT REPLACEMENT PROCEDURE 1 Remove the cooler drawer as described earlier 2 Loosen the two 5 16 nuts securing filter bracket to...

Page 15: ...from the pump when removing the nut 3 Gently pull the strainer to remove it from the pump See Figure D 4 FIGURE D 4 4 Clean and remove any debris from the strainer Replace the strainer if it is damage...

Page 16: ...o the system check the power source status light for error sequences as noted below The STATUS LIGHT is a dual color LED that indicates system errors Normal operation is steady green Error conditions...

Page 17: ...irty 2 Fan s disconnected obstructed or failed 3 Exceeded cooling limit Error 814 Coolant Flow Too Low 1 Power cord not plugged in between machine and cooler 2 15A circuit breaker on machine tripped 3...

Page 18: ...S RED GREEN LED W B TP1 W B REAR PANEL FRONT PANEL 2 1 3 MOMENTARY TOGGLE SWITCH 32E 32F 32G 32E 32G NOTE This diagram is for reference only It may not be accurate for all machines covered by this man...

Page 19: ...F 2 DIAGRAMS COOL WAVE 20S L17932 A 01 28 86 30 70 15 99 14 10 14 94...

Page 20: ...F 3 DIAGRAMS COOL WAVE 20S...

Page 21: ...F 4 DIAGRAMS COOL WAVE 20S HEAT EXCHANGER FAN FAN COOLANT RESERVOIR COOLANT IN COOLANT OUT PUMP PARTICULATE FILTER FLOW SWITCH THERMISTOR LEVEL SWITCH HEAT IN COOL WAVE 20S AIR FLOW HEAT OUT...

Page 22: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 23: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 24: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any respon sibility for updating or correcting any such information o...

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