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TABLE OF CONTENTS
Page
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Installation .......................................................................................................Section A
Technical Specifications ........................................................................................A-1
General Description ...............................................................................................A-2
Design Features ....................................................................................................A-2
Pre-Operation Installation ......................................................................................A-3
Safety Precautions ..........................................................................................A-3
Exhaust Spark Arrester ...................................................................................A-3
Location/Ventilation.........................................................................................A-3
Machine Grounding.........................................................................................A-3
Lift Bail ............................................................................................................A-3
Trailers ............................................................................................................A-3
Vehicle Mounting.............................................................................................A-4
Polarity Control and Cable Sizes ....................................................................A-4
Pre-Operation Service ...........................................................................................A-4
Oil....................................................................................................................A-4
Fuel .................................................................................................................A-4
Cooling System ...............................................................................................A-4
Battery Charging .............................................................................................A-5
Electrical Devices use with this Product..........................................................A-6
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Operation .........................................................................................................Section B
Engine Operation...................................................................................................B-1
Starting The Perkins Engine ...........................................................................B-1
High Altitude Operation ...................................................................................B-1
Stopping the engine, Engine Break-In......................................................B-1,B-2
Welder Operation...................................................................................................B-2
Duty Cycle.......................................................................................................B-2
Control of Welding Current..............................................................................B-2
Idler Operation ................................................................................................B-3
Auxiliary Power, Fuel Consumption Data........................................................B-3
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Accessories .....................................................................................................Section C
Optional Features (Field Installed) ........................................................................C-1
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Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
General Instructions ..............................................................................................D-1
Cooling System .....................................................................................................D-1
Bearings ................................................................................................................D-1
Commutator and Brushes .....................................................................................D-1
Idler Maintenance..................................................................................................D-2
Nameplates ...........................................................................................................D-2
Purging Air from Fuel System................................................................................D-2
Engine Service Chart ............................................................................................D-3
GFCI Testing and Resetting Procedure ................................................................D-4
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Troubleshooting ..............................................................................................Section E
Safety Precautions.................................................................................................E-1
Welder Troubleshooting ........................................................................................E-2
Electronic Idler Troubleshooting Guide...........................................................E-3,E-4
Engine Troubleshooting Guide ..............................................................E-5, E-6, E-7
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Diagrams ..........................................................................................................Section F
Wiring Diagrams ..............................................................................F-1, F-2, F-3. F-4
Dimension Print......................................................................................................F-5
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Parts List..........................................................................................P-231, P-594, P-681
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