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SOLUTION

Clean or replace front
cover lens.
Clean the Auto-Darkening
cartridge with soapy water
solution and soft cloth.
Set sensitivity to

HIGH

Clean or replace front
cover lens.
Check for cracked or pit-
ted front cover lens and
replace as required.
Make sure you are not
blocking the sensors or
solar panels with your
arm or other obstacle
while welding. Adjust your
position so that the sen-
sors can see the weld arc.
Set sensitivity to

LOW

Set delay time to

FAST

.

Replace front cover lens
as needed.

POSSIBLE CAUSE

Front cover lens dirty.

Cartridge dirty.

Sensitivity is set on

LOW.

Front cover lens dirty.

Front cover lens is dam-
aged.

Sensors are blocked or
Solar panel is blocked.

Sensitivity set to

HIGH.

Delay time set to

SLOW.

Missing, damaged,
broken, cracked or
distorted front cover
lens

HELMET CARE AND MAINTENANCE

Replacing Front Cover Lens:

Replace the front cover lens if it is damaged

– cracked, soiled or pitted. Place your finger or thumb into recess (C) at the
bottom edge of the cover lens and flex the lens upwards until it releases from
the edges marked A and B. (Refer to figure 1). Use only the replacement
front cover lenses specified in this manual.

Replace the Inside Cover Lens:

if it is damaged (cracked, soiled or pitted).

Place your fingernail in recess above cartridge view window and flex lens
upwards until it releases from edges of cartridge view window.

Change the Shade Cartridge

(See figure 2)

Fitting New Cartridge:

Take the new shade cartridge and pass the poten-

tiometer cable under the wire loop before placing the cartridge into its retain-
ing frame inside the helmet. Hinge down the wire loop and ensure the front
edge of the loop (D) is properly retained under the retaining lugs (E) as
shown in (figure 3).

Position the shade potentiometer to the inside of the helmet with the shaft
protruding through the hole. Secure potentiometer to shell. On the outside of
the helmet, push the shade control knob onto the shaft.

Cleaning:

Clean helmet by wiping with a soft cloth. Clean cartridge surfaces

regularly. Do not use strong cleaning solutions. Clean sensors and solar cells
with soapy water solution and a clean cloth and wipe dry with a lint-free cloth.
Do NOT submerge shade cartridge in water or other solution.

Storage:

Store in a clean, dry location.

7

TROUBLE SHOOTING GUIDE

Test your shade cartridge prior to welding by directing the front of the car-
tridge toward a bright source of light, then using your fingers rapidly cover
and uncover the sensors. The cartridge should darken momentarily as the
sensor is exposed. A torch striker can also be used.

8

Figure 1

Figure 2

Figure 3

PROBLEM

Difficult to see through
filter.

Filter does not darken
when arc is struck.

Filter darkening with-
out arc being struck.
Filter remains dark after
completing a weld.

ADF is
cracked.

Weld spatter
is damaging
the filter.

WARNING

Cease (STOP) using this product if this problem
exists. UV/IR protection may be compromised
resulting in burns to the eyes and skin.

Summary of Contents for AUTO-DARKENING HELMET

Page 1: ...wide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Products AUTO DARKENING HELMET OPERATOR S MANUAL IM10001 F...

Page 2: ...Y WARNINGS READ BEFORE USING 1 HELMET INFORMATION 2 SPECIFICATIONS 3 OPERATING INSTRUCTIONS 4 CARTRIDGE OPERATIONS FEATURES 5 SHADE GUIDE SETTINGS 6 HELMET CARE AND MAINTENANCE 7 TROUBLE SHOOTING 8 WA...

Page 3: ...harmful ultra violet and infrared rays both in the dark and light states No matter what shade the filter is set to the UV IR protection is always present FUMES AND GASES can be dangerous to your heal...

Page 4: ...olution and soft cloth which should be damp but not saturat ed This Auto Darkening Welding Helmet is designed for use with GMAW GTAW MMAW welding or Plasma Arc and air carbon arc cutting The cartridge...

Page 5: ...rol Dark to Light TIG Rating Operating Temperature Storage Temperature Total Weight Compliance 1 97 x 44mm 3 82 x 1 73in 110 x 90mm 4 33 x 3 54in Up to Shade DIN 16 at all times 2 DIN 4 DIN 9 to 13 Ex...

Page 6: ...de tension knobs and releasing the adjust ment lever from its current location and moving it to another location one side at a time is recommended Retighten the outside tension knobs when finished NOT...

Page 7: ...LOW setting may be selected for better performance Delay Time Control This control is designed to protect the welder s eyes from the strong residual rays after welding You can delay the time of change...

Page 8: ...00 10 14 Air carbon Light Less than 500 10 12 Arc cutting Heavy 500 1000 11 14 Plasma arc welding Less than 20 6 6 to 8 20 100 8 10 100 400 10 12 400 800 11 14 Plasma arc cutting Light 2 2 2 Less than...

Page 9: ...tiometer cable under the wire loop before placing the cartridge into its retain ing frame inside the helmet Hinge down the wire loop and ensure the front edge of the loop D is properly retained under...

Page 10: ...l is blocked Sensitivity set to HIGH Delay time set to SLOW Missing damaged broken cracked or distorted front cover lens aged at the from ment tted lens oten etain front E as shaft de of aces cells cl...

Page 11: ...cover lenses installed properly on both sides of the Auto Darkening Filter cartridge ADF The cover lenses supplied with this helmet are properly sized to work with this product and substitutions from...

Page 12: ...with 3 QTY 1 1 1 1 1 Sales and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leade...

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