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Operator’s Manual

EAGLE   10,000 PLUS

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IM10645

|   Issue Date Apr - 22

© Lincoln Global, Inc. All Rights Reserved.

For use with machines having Code Numbers:

13414

Need Help? Call 1.888.935.3877

to talk to a Service Representative

Hours of Operation:

8:00 AM to 6:00 PM (ET) Mon. thru Fri.

After hours?

Use “Ask the Experts” at lincolnelectric.com
A Lincoln Service Representative will contact you
no later than the following business day.

For Service outside the USA:

Email: [email protected]

Save for future reference

Date Purchased

Code: (ex: 10859)

Serial: (ex: U1060512345)

Summary of Contents for 13414

Page 1: ...achines having Code Numbers 13414 Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at lincolnelec...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...belts gears fans and all other moving parts when starting operating or repairing equipment 1 e In some cases it may be necessary to remove safety guards to perform required maintenance Remove guards o...

Page 4: ...to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with su...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...spacer if applicable b EGR rate feedback and control system 5 Air Injection System a Air pump or pulse valve c Distribution manifold 6 Catalyst or Thermal Reactor System a Catalytic converter b Therm...

Page 7: ...applicable EPA exhaust emissions standards and that your small off road engine will be free from HOW WILL A COVERED PART BE CORRECTED If there is a defect in a part covered by this warranty a Lincoln...

Page 8: ...ETY PRECAUTIONS B 1 GENERAL DESCRIPTION B 1 WELDER CONTROLS FUNCTIONS AND OPERATION B 1 RANGE POLARITY CONTROL SWITCH AND FUEL CONSUMPTION B 2 START IN SHUTDOWN INSTRUCTIONS B 3 STARTING THE ENGINE B...

Page 9: ...ts is equivalent to volt amperes at unity factor Output voltage is within 10 at all loads up to rated capacity When welding available auxiliary power will be reduced RECEPTACLES 2 120VAC Duplex 5 20R...

Page 10: ...be equipped with exhaust spark arresters when they are operated in certain locations where unarrested sparks may present a fire hazard The standard muffler included with this welder does not qualify a...

Page 11: ...e and work cables to the studs provided These connections should be checked periodically and tightened if necessary Loose connections will result in overheating of the output studs Stop engine while f...

Page 12: ...tlet tube with the pipe positioned such that it will direct the exhaust in the desired direction Tighten using a 9 16 socket or wrench LOCATION VENTILATION clean cool air to the cooling air inlets and...

Page 13: ...1 5 hp AC single phase motors can be started if there is no load on the motor or other load connected to the machine since the full load current rating of a 1 5 hp motor is approximately 20 amperes 1...

Page 14: ...DDITIONAL RESISTIVE TYPE LOADS Inductive Single phase induction motors These devices require large Drills well pumps grinders small Current inrush for starting Refrigerators weed and hedge Some synchr...

Page 15: ...amp 120 240V plug is available in the optional plug kit 4 Plug this cable into the 50 amp 120 240V receptacle on the EAGLE 10 000 Plus case front AUXILIARY POWER WHILE WELDING Simultaneous welding an...

Page 16: ...on of EAGLE 10 000 Plus to premises wiring must be done by a licensed electrician and must comply with the National Electrical Code and all other applicable electrical codes WARNING FIGURE A 1 CONNECT...

Page 17: ...de energized to shut down the engine When held in the START position the engine starter motor is energized When in HIGH IDLE position the engine will run continuously at high idle When in AUTO IDLE po...

Page 18: ...ne until it starts Release the switch as soon as the engine starts slowly return the choke control to the full in position choke open and turn the switch to the Auto Idle position Do not turn the swit...

Page 19: ...ding current RANGE SETTING TYPICAL CURRENT RANGE ELECTRODE SIZE 90 MAX 145 MAX 225 MAX 3 32 1 8 5 32 40 TO 90 AMPS 70 TO 145 AMPS 120 TO 225 AMPS ARC GOUGING The EAGLE 10 000 Plus can be used for limi...

Page 20: ...IDLE WHEN NOT TO START PROCESS USED MODE WELDING WELDING STICK NO AUTO HOT TOUCH electrode to work Welding starts immediately and engine goes to high idle TIG TIG MODULE WITH YES HIGH COLD Press Amptr...

Page 21: ...ACLE KIT Includes one UL appraised ground fault circuit interrupter duplex type receptacle with cover and installation instructions Replaces the factory installed 120V duplex receptacle Each receptacl...

Page 22: ...930 2 Contactor Kit For use with TIG Module Provides a cold electrode until the triggering device Arc Start Switch is pressed Order K938 1 Control Cable Connects TIG Module to EAGLE 10 000 Plus Order...

Page 23: ...e Engine Owner s Manual for more information changed according to the manufacturer s recommendation ENGINE OIL CHANGE Drain the oil while the engine is warm to assure rapid and complete draining WARNI...

Page 24: ...last Both English and Metric fasteners are used in this welder WARNING 7 Stop the engine and check the oil level If necessary add oil to the upper limit mark on the dipstick Refer to the maintenance...

Page 25: ...D 3 MAINTENANCE EAGLE 10 000 PLUS Engine Maintenance Parts Purchase K5380 1 Kit includes Oil Filter 2 quarts 10W30 oil Air Fliter Fuel Filter Spark plugs 2...

Page 26: ...ngine must only be operated OUTDOORS and placed in a well ventilated area Wind air current conditions must be taken into consideration Place the engine on a level surface before any operation NEVER op...

Page 27: ...ction of this Owner s Manual 2 Remove the dipstick and wipe clean 3 Insert the dipstick in the dipstick slot 4 Remove the dipstick and check oil level Oil level should be within the Upper Limit H rang...

Page 28: ...of this Owner s Manual CAUTION If engine cannot be started or shutdown after three If the oil in the crankcase is below the minimum level the engine will not start If the engine speed is raised to the...

Page 29: ...tly when operating in adverse conditions Contact your local service dealer for your engine or engine maintenance needs Note 1 Before each season and after then whichever comes first Note 2 Service mor...

Page 30: ...il at an approved waste management facility 1 Place the appropriate waste oil container beneath the oil outlet Open the valve on the oil drain hose Allow appropriate time to drain waste oil completely...

Page 31: ...may damage the engine WARNING Do not use gasoline or cleaning agent with low ignition DANGER 2 Non recommended spark plugs may cause damage to the engine 3 Remove the dirt from the spark plug cap and...

Page 32: ...l operation of the engine the spark plug gap must be clean without deposits Clean and adjust the spark plug according to the steps shown i Remove the spark plug ii Remove carbon deposits G Adjusting t...

Page 33: ...ENGINE TROUBLESHOOTING CHART D 11 MAINTENANCE EAGLE 10 000 PLUS Symptom Ground the and verify a spark jumps across the gap...

Page 34: ...ge if the engine were out of service for 2 months or more 6 Store the unit in a clean dry area out of direct sunlight 5 Clean the engine according to the instructions in the Maintenance section WHEN T...

Page 35: ...r diameter 3 228 82 mm Piston 2 795 71 mm Total displacement 48 8in 750 cc Compression ratio 8 8 1 Rated hp power kW 22 16 3600 Main Engine Structure Direction of rotation Anticlockwise From the PTO e...

Page 36: ...oughout this manual This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions Simply follow the three step procedure listed below Step 1 LOCATE PROBLEM SYMPTOM...

Page 37: ...Open lead in flashing or field circuit 3 Faulty rotor 4 Faulty Potentiometer R1 5 Faulty stator Field winding 6 Faulty Field rectifier On PCB 7 Faulty P C Board ENGINE Engine will not idle down to low...

Page 38: ...watts 3 Faulty P C Board Engine will not crank or is hard to crank 1 Battery will not hold a charge Faulty Battery 2 No or insufficient charging current 3 Loose battery cable connection s If all reco...

Page 39: ...EAGLE 10 000 PLUS GV750 ALL CASE FRONT COMPONENTS SHOWN VIEWED FROM REAR CB5 20A R RED OR PINK B BLACK OR GRAY V VIOLET U BLUE W WHITE LE AD COL OR CODE 1 2 3 4 261 260 3A LEADS 3 AND 6 2 TURNS THRU...

Page 40: ...ING HOLES 24 86 631 33 2 6 66 55 7 22 183 39 29 88 758 95 CENTER OF GRAVITY WITH OIL IN ENGINE AND EMPTY FUEL TANK 20 80 528 28 42 10 1069 46 33 62 853 97 36 24 920 43 10 27 260 98 10 78 273 93 NOTE C...

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Page 42: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 43: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 44: ...or communications Moreover the provision of such information or technical information does not create expand or alter any warranty on our products Any express or implied warranty that might arise fro...

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