Liko LikoLight Service Manual Download Page 10

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Assembly Instruction

Monteringsanvisning

5.21.1

Assembly Instruction

Monteringsanvisning

Battery 2,9Ah/12V

Batteri 2,9Ah/12V

4.21

Prod.no: 20090025

Doc. no: 3SE380201-01

2005-09-02

Old batteries are to be left to personnel

authoriserad by Liko, or at the nearest

station for environmental recycling.

Tools required:

T20

Tools required:

T20

Summary of Contents for LikoLight

Page 1: ... Copyright Liko AB LikoLight Service Manual English 3EN450401 02 2007 05 23 Prod no 2030001 s n 2503548 Proj 364 373 408 418 467 ...

Page 2: ...ear wheel 75 mm 154 5 154 29 Control Box LikoLight 155 5 155 31 Locking Handle 156 5 156 33 Conveyor Strap 157 5 157 35 Attachment for Control Box LikoLight 158 5 158 37 Front Fork Cover LL Vi 159 5 159 39 Restoration set Emergency Lowering 220 5 220 41 Safety Latch Universal Slingbar 264 5 264 43 Front Wheel 75 mm Standard 284 5 284 45 Rear Wheel 75 mm Standard 285 5 285 47 Hook for handcontrol 2...

Page 3: ...reezing point and at normal relative humidity no more than 60 Inspection The lift must be thoroughly inspected at least once per year Pay particular attention to parts that show wear for example joints bolts etc Service must be carried out according to Liko service manuals and by authorized personnel IMPORTANT Repairs and maintenance may only be carried out by authorized Liko service personnel usi...

Page 4: ...tor with mechanical safety mechanism and safety nut Wheels Standard front 75 mm twin Alt front 100 mm twin Standard rear 75 mm twin brake equipped Alt rear 125 mm twin brake equipped Weight Base 10 kg 22 1 lbs Lift mast 9 kg 19 8 lbs Control unit incl battery pack handcontrol 4 kg 8 8 lbs 8 Product decal 9 Strap LikoLight slingbar 10 Motor actuator for lift arm 18 Guide screw 19 Battery charger 20...

Page 5: ...www liko com 4 0 Spare Parts Positions 2 www liko com Sparepartpositions LikoLight 139 51 54 150 153 154 155 156 158 159 157 62 63 138 220 311 292 21 315 316 314 318 319 320 264 87 284 285 ...

Page 6: ...erhead Beam Restoration set set 20190045 63 Lift Arm Plastic Cover set 31190018 87 Safety Latch pair 2004106 138 Charger for Extra Battery Wallmounted pce 2006106 139 Extra Battery box incl batteries pce 20390008 150 Actuator LikoLight pce 20390001 153 Front Wheel 75 mm pce Up to s n 2503101 20390002 154 Rear Wheel 75 mm pce Up to s n 2503101 20390007 155 Control Box LikoLight pce 20390003 156 Loc...

Page 7: ...0051 220 Restoration set Emergency Lowering set 31590011 264 Safety Latch Universal Slingbar pair 20490014 284 Front Wheel 75 mm Standard pce From s n 2503102 20490015 285 Rear Wheel 75 mm Standard pce From s n 2503102 20090058 292 Hook for Handcontrol 2 4 6 pce 31590014 311 Safety Latch composite pair Fits slingbars from S N 1221691 20390011 314 U base bag LikoLight pce 20390012 315 Mast bag Liko...

Page 8: ...5 www liko com PART NO POS NO ARTICLE UNIT 20390013 316 Controlbox bag LikoLight pce 20390014 317 Wheels LikoLight travelbag pair 20390015 319 Hub with snap locking LikoLight travelbag pair 20390016 320 Wheel axle LikoLight travelbag pce LikoLight ...

Page 9: ...Spareparts specification From S N Version Detail no Details Unit Details included in sparepart www liko com 950000053 Battery 1 pair with cable 1 5 21 Battery 2 9Ah 12V Prod no 20090025 2003 10 01 ...

Page 10: ...Instruction Monteringsanvisning Battery 2 9Ah 12V Batteri 2 9Ah 12V 4 21 Prod no 20090025 Doc no 3SE380201 01 2005 09 02 Old batteries are to be left to personnel authoriserad by Liko or at the nearest station for environmental recycling Tools required T20 Tools required T20 ...

Page 11: ...nting bush 1 931072204 Bolt 12x34 1 901979010 Bushing Emerg Uno 1 901979011 Washer Uno 1 920000500 Washer 43x46x0 25 1 900000054 Decal Emerg Uno 1 930000503 Metal screw 2 9x9 5 1 900000800 O ring 20 22x3 53 3 900000800 Bush Emergency Lowering 1 930000039 MC6S M10x25 1 Emergency Lowering Device Prod no 20190011 2003 10 01 930000010 Locking nut M10 1 900000999 Bearing 12 14x6 1 900001372 Washer 12 5...

Page 12: ...er 2 7 mm To countersink the screw into the twist casing drill with a 5 5 mm drill on the head of the screw 2 9x9 5 Tools required 8 mm Emergency Lowering Device Nödsänkning U1 2 Sa Prod no 20190011 Doc no 3SE630230 03 2006 11 09 www liko com Assembly Instruction Monteringsanvisning M10 nyloc Make sure both casings are in the assembly M10x25 17 17 17 mm Seal screw with 31590015 Seal colour Emergen...

Page 13: ...Spareparts specification From S N Version Detail no Details Unit Details included in sparepart www liko com 13 950000049 Handcontrol EM 1 5 54 Handcontrol EM 2 button Prod no 20190016 2003 10 01 V2 ...

Page 14: ... 1 Assembly Instruction Monteringsanvisning Hand Control 2 4 6 button Handkontroll 2 4 6 knapp 5 54 1 Prod no 20090024 20190016 20190017 Doc no 3SE630204 05 2005 11 29 Tools required Connect cable 1 as indicated Viking S Caroli Capella Connect cable as indicated ...

Page 15: ...72 Washer plastic 12 5 20x0 42 2 901350311 Cover hat Liko 8 901350312 Cover hat Liko bottom 8 901504201 Sleeve bearing Mob 24 2 901504205 Sleeve bearing Mob 38 1 901504206 Sleeve bearing Mob 40 1 901504209 Sleeve bearing Mob 53 1 901969003 Plastic cover mast 2 901979002 Lift arm insert set U102 1 Details Detail no Unit 930000117 Locking nut M6 Nyloc 4 930000154 Washer TBRB 6 4x12x3 1 930000519 Scr...

Page 16: ...eringssats Lyftarm 5 62 1 Prod no 20190044 Doc no 3SE630202 04 2006 08 21 2X Tools required Viking S M6x50 LikoLight Uno Viking S 17 17 2X 17 mm 10 mm 8 mm Uno Uno 100 102 From s n 7095093 46115 LikoLight from s n 2503593 Viking S from s n 7300539 365 373 430 M10x25 M6x35 M6x65 M6x50 M6x35 casings not included in the sparepart 5 62 1 ...

Page 17: ... 5 63 Lift Arm Plastic Cover Prod no 20190045 2003 10 01 2 2503593 Compatible with lower s n 901350311 Cover hat Liko 2 901350312 Cover hat Liko bottom 2 901504209 Sleeve bearing Mob 53 1 901969003 Plastic cover mast 2 930000117 Locking nut M6 Nyloc 1 930000154 Washer TBRB 6 4x12x3 1 930000525 Screw M6S M6x65 1 ...

Page 18: ...g 5 63 1 Assembly Instruction Monteringsanvisning 5 63 1 Tools required 10 mm Liftarm Plastic Cover Pelarkåpa sats Prod no 20190045 Doc no 3SE630211 03 2006 09 08 2X Remove existing grey coverhats Viking S Not included in sparepart Not included in sparepart ...

Page 19: ...Spareparts specification From S N Version Detail no Details Unit Details included in sparepart www liko com 19 Safety Latch Part no 31190018 900000177 Safety latch 2 5 87 ...

Page 20: ...ww liko com 20 Assembly Instruction Monteringsanvisning Assembly Instruction Monteringsanvisning 4 87 1 Tools required Saftey Latch Urkrokningsskydd Prod no 31190018 Doc no TI 31190018 2003 09 09 5 87 1 ...

Page 21: ...Unit Details included in sparepart www liko com 21 5 138 2004106 Charger 1 Choise 950000041 Charger cable EU 1 950000042 Charger cable US 1 950000043 Charger cable UK 1 950000088 Charger cable AU 1 Charger for Extra Battery Wallmounted Prod no 2004106 2005 12 08 ...

Page 22: ...ading with wall mounted charger Remove the battery from the controlbox and place it on top of the wallmounted charger Check that the lamp on the front of the charger lights when charging Charger for Extra Battery Wallmounted Prod no 2004106 Doc no TI 2004106 2003 10 01 ...

Page 23: ...Spareparts specification From S N Version Detail no Details Unit Details included in sparepart www liko com 23 2006106 Batterybox 1 5 139 Extra Battery box incl batteries Prod no 2006106 2003 10 01 ...

Page 24: ...bly Instruction Monteringsanvisning 5 139 1 1 2 3 Old batteries are to be left to personal authorised by Liko or at the nearest station for environmental recycling Extra Battery Box incl Batteries Batteribox inkl batterier Prod no 2006106 Doc no 3SE630224 01 2005 12 05 5 139 1 ...

Page 25: ...cification From S N Version Detail no Details Unit Details included in sparepart www liko com 25 940000020 Actuator Light 1 20190011 Emergency Lowering U1 U2 Sa 1 5 150 Actuator LikoLight Prod no 20390008 2003 10 01 ...

Page 26: ...0 1 Assembly Instruction Monteringsanvisning 5 150 1 Tools required Actuator Light Ställdon Light Prod no 20390008 Doc no 3SE630291 01 2006 06 27 2x 17 mm Remove existing grey Top covers Connect the cables as follows Motorcable mast to pos 2 M10x50 M6x35 2x 10 mm ...

Page 27: ...pareparts specification From S N Version Detail no Details Unit Details included in sparepart www liko com 27 910000005 Front wheel 75mm Light 1 5 153 Front Wheel 75 mm Prod no 20390001 up to s n 2503101 ...

Page 28: ...nteringsanvisning 5 153 1 Front Wheel 75 mm Framhjul 75 mm Assembly Instruction Monteringsanvisning Prod no 20390001 20490014 3SE630220 03 2007 05 11 Copyright Liko AB www liko com Tools required 5 153 284 1 1A 2A 3A B 1B 2B 4A 5A 4B 5B 16mm ...

Page 29: ...Spareparts specification From S N Version Detail no Details Unit Details included in sparepart www liko com 29 up to s n 2503101 5 154 Rear Wheel 75 mm Prod no 20390002 910000006 Rear wheel 75mm Light 1 ...

Page 30: ...onteringsanvisning 5 154 1 Rear Wheel 75 mm Bakhjul 75 mm Assembly Instruction Monteringsanvisning Prod no 20390002 20490015 3SE630221 03 2007 05 11 Copyright Liko AB www liko com Tools required 16mm 5 154 285 1 2A 1B 2B 4A 5A 4B 5B 3A B 1A ...

Page 31: ...etails Unit Details included in sparepart www liko com 31 950000057 Controlbox Light 1 901535091 Emergency guard 1 5 155 LCD display showing battery capacity Electrical Emergency Lowering Indication lights Control Box LikoLight Prod no 20390007 2003 10 01 ...

Page 32: ... 20190014 20290011 20290024 20390007 20490009 20490013 Doc no 3SE630223 02 2005 12 08 www liko com Assembly Instruction Monteringsanvisning 1 2 20090022 Golvo 7000 7007 20190013 Uno 100 102 EE EM 20190014 Uno 100 102 ES 20290011 Sabina 20290024 Sabina ll 20390007 Liko Light 20490009 Viking L Viking XL 20490013 Viking M 5 155 1 ...

Page 33: ...rts specification From S N Version Detail no Details Unit Details included in sparepart www liko com 33 930000496 Lever M8 grey 1 930000497 Lever M8x70 grey 1 5 156 Locking Handle Prod no 20390003 2003 10 01 2 ...

Page 34: ...m 34 Assembly Instruction Monteringsanvisning Lockhandle Light Låsvred Light Assembly Instruction Monteringsanvisning Prod no 20390003 3SE630288 01 2007 05 11 Copyright Liko AB www liko com Tools required 5 156 1 ...

Page 35: ...sion Detail no Details Unit Details included in sparepart www liko com 35 5 157 900000073 Band 40mm 688 green 1 75m 900000099 D ring plastic 1 900002061 Buckle SS40 1 900002063 Strapholder TG40 1 Conveyor Strap Prod no 20390004 2003 10 01 ...

Page 36: ...Assembly Instruction Monteringsanvisning Conveyor strap Light Transportband Light Assembly Instruction Monteringsanvisning Prod no 20390004 3SE630289 01 2007 05 11 Copyright Liko AB www liko com Tools required 5 157 1 ...

Page 37: ...arepart www liko com 37 5 158 901992519 Mast attachment 1 901992518 Profile Light 1 900000001 Attachment controlbox 1 930000297 Screw MC6S M5x10 low 6 900000418 Foot of rubber 14 M 005 1 930000313 Locking nut M5 Nyloc A2 2 Attachment for Control Box LikoLight Prod no 20390005 2005 11 24 2 ...

Page 38: ...onteringsanvisning 5 158 1 Attachment for controlbox incl accessories Light Monteringsbeslag Light Assembly Instruction Monteringsanvisning Prod no 20390005 3SE630290 01 2007 05 15 Copyright Liko AB www liko com Tools required 5 158 1 3 mm ...

Page 39: ...tion From S N Version Detail no Details Unit Details included in sparepart www liko com 39 900000419 Front fork cover grey Light 2 930000424 Nylon Screw M5x16 N 2 5 159 Front Fork Cover LL Vi Prod no 20390006 2003 10 01 V2 ...

Page 40: ...ront Fork Cover LL Vi Golvo Framhjulskåpa LL Vi Golvo Assembly Instruction Monteringsanvisning Prod no 20390006 3SE380202 02 2007 03 15 Copyright Liko AB www liko com Tools required 5 159 1 4 5 6 3 If not prepared with hole drill mm M5 4 2 mm 38 4 2 2 2 5 1 2 ...

Page 41: ... Detail no Details Unit Details included in sparepart www liko com 41 901979010 Bushing em lowering 1 901979011 Shim em lovering 28x13x0 42 1 901969077 Casing em lowering 1 5 220 Restoration set Emergency Lowering Prod no 20190051 2005 11 24 2 ...

Page 42: ...7 Assembly Instruction Monteringsanvisning 2 2 Plombering av nödsänkning Pensla färg RAL3020 Aqua Lackfärg på plåtskruv 2 9x9 5 Seal screw with 31590015 Seal colour Emergency Lowering Tools required 8 mm 17 17 17 mm Uno Sabina LikoLight up to S N 2504053 1 2 3 Replace spareparts Replace sparepart After changing the emergency lowering the lift must be tested with maximum load 5 220 1 ...

Page 43: ...Spareparts specification From S N Version Detail no Details Unit Details included in sparepart www liko com 43 901335192 Safety latch 2 5 264 Safety Latch Universal Slingbar Prod no 31590011 2004 10 02 ...

Page 44: ...y Instruction Monteringsanvisning Tools required Safety Latch Universal Slingbar Urkrokningsskydd Universalbygel Prod no 31590011 Doc no 3SE630229 01 2005 12 08 www liko com Assembly Instruction Monteringsanvisning 1 5 264 1 ...

Page 45: ...fication From S N Version Detail no Details Unit Details included in sparepart www liko com 45 911290211 Front wheel 75 mm Steinco 1 5 284 Front Wheel 75 mm standard Framhjul 75 mm standard Prod no 20490014 2005 11 24 ...

Page 46: ...nteringsanvisning Front Wheel 75 mm Framhjul 75 mm Assembly Instruction Monteringsanvisning Prod no 20390001 20490014 3SE630220 03 2007 05 11 Copyright Liko AB www liko com Tools required 5 153 284 1 1A 2A 3A B 1B 2B 4A 5A 4B 5B 16mm 5 284 1 ...

Page 47: ...reparts specification From S N Version Detail no Details Unit Details included in sparepart www liko com 47 911290212 Rear wheel 75 mm Steinco 1 5 285 Rear Wheel 75 mm standard Prod no 20490015 2005 11 24 ...

Page 48: ...onteringsanvisning 5 154 1 Rear Wheel 75 mm Bakhjul 75 mm Assembly Instruction Monteringsanvisning Prod no 20390002 20490015 3SE630221 03 2007 05 11 Copyright Liko AB www liko com Tools required 16mm 5 154 285 1 2A 1B 2B 4A 5A 4B 5B 3A B 1A ...

Page 49: ...Spareparts specification From S N Version Detail no Details Unit Details included in sparepart www liko com 49 5 292 Hook for handcontrol 2 4 6 button Prod no 20090058 20090058 Hook for handcontrol 1 ...

Page 50: ... Instruction Monteringsanvisning Assembly Instruction Monteringsanvisning 5 292 1 Hook for handcontrol 2 4 6 button Krok för handkontroll 2 4 6 knappar Prod no 20090058 Doc nr 3SE630210 02 2005 08 22 Tools required T10 5 292 1 ...

Page 51: ...Spareparts specification From S N Version Detail no Details Unit Details included in sparepart www liko com 51 901063508 Safety latch 2 5 311 Safety Latch composite Prod no 31590014 2006 11 03 ...

Page 52: ...ion Monteringsanvisning 5 311 1 Tools required Safety Latch composite Urkrokningsskydd komposit Prod no 31590014 Doc no 3SE640242 01 2006 10 26 Use on slingbars from S N 1221691 Proj 467 The new Safety latch can only be used on composite hooks equipped with a locator 5 311 1 ...

Page 53: ...Spareparts specification From S N Version Detail no Details Unit Details included in sparepart www liko com 53 20390011 U base bag LikoLight 1 5 314 U base bag LikoLight Prod no 20390011 2007 05 15 ...

Page 54: ...Spareparts specification From S N Version Detail no Details Unit Details included in sparepart www liko com 54 20390012 Mast bag LikoLight 1 5 315 Mast bag LikoLight Prod no 20390012 2007 05 15 ...

Page 55: ...areparts specification From S N Version Detail no Details Unit Details included in sparepart www liko com 55 20390013 Controlbox bag LikoLight 1 5 316 Controlbox bag LikoLight Prod no 20390013 2007 05 15 ...

Page 56: ...eparts specification From S N Version Detail no Details Unit Details included in sparepart www liko com 56 20390014 Wheels LikoLight travelbag 2 5 317 Wheels LikoLight travelbag Prod no 20390014 2007 05 15 ...

Page 57: ...s specification From S N Version Detail no Details Unit Details included in sparepart www liko com 57 20390015 Hub with snap locking 2 5 319 Hub with snap locking LikoLight travelbag Prod no 20390015 2007 05 15 ...

Page 58: ...ts specification From S N Version Detail no Details Unit Details included in sparepart www liko com 58 20390016 Wheel axle LikoLight travelbag 1 5 320 Wheel axle LikoLight travelbag Prod no 20390016 2007 05 15 ...

Page 59: ...www liko com 59 5 314 320 ...

Page 60: ...satis factorily contact Liko 1 Check that the charger is plugged into the wall socket 2 Check that the battery contact plate is not defective or broken off 3 If the charger still does not work satis factorily contact Liko If you hear unusual sounds Contact Liko The lift stops in the elevated position Battery charging does not work The lift does not work up down 1 Check that the emergency stop butt...

Page 61: ...www liko com 61 Exploded views 7 0 Base Liko Light 10 17 11 12 13 14 15 16 3 18 35 36 35 37 41 40 39 21 20 19 33 32 B 9 8 2 1 4 5 6 7 B 29 28 21 5 24 5 25 30 19 34 22 31 23 26 27 38 42 A A R3992518 14 ...

Page 62: ...ws 7 0 51 52 53 48 55 56 49 57 49 50 45 46 47 44 43 99 103 42 5 66 58 64 60 35 36 61 62 A 69 99 103 70 71 72 59 73 103 81 80 79 78 77 76 75 74 A 68 65 63 100 54 97 98 Mast LikoLight 100 100 99 100 105 104 99 72 106 107 R3992519 13 ...

Page 63: ...www liko com 63 Exploded views 7 0 Universal Sling Bar 450 84 86 87 88 82 83 82 85 96 94 93 92 91 90 89 101 95 ...

Page 64: ...8 911290212 Rear wheel 75mm Steinco 2 19 930000303 Locking nut M8 nyloc A2 10 20 930000286 Washer BRB 8 4x16x1 6 A4 2 21 901925142 Link attachment stainless 4 22 901992512 Reinforcement profile Light 1 23 901825102 Tube alu 10x12x175 1 24 930000482 Disc spring 20x10 2x0 8 4 25 901982506 Pedal Lignt 1 26 930000496 Lever M8 grey 1 27 901992521 Mast bolt Light stainless 1 28 920000082 Nylon bearing 1...

Page 65: ...6 901992518 Profile Light 1 57 901992519 Mast attachment 1 58 901425032 Arm Strap Light 1 59 901504206 Sleeve bearing Mob 40 1 60 931032832 Screw M6S M10x50 GL 12mm 1 61 901982503 Liftmast Light 1 62 940000020 Actuator Light MKll 1 63 900000800 O ring 20 22x3 53 U102 3 64 920000022 Nylon bearing 10 12x15 2 65 920000022 Nylon bearing 10 12x15 1 66 930000525 Screw M6S M6x65 1 67 900000999 Bearing 12...

Page 66: ...2 1 90 931335141 Slingbar screw 1 91 930000462 Distance washer PS 8 14x0 1 92 901235523 Bodyframe slingbar 1 93 930000438 Screw P6SS M6x30 2 94 901335241 Plastic cage 2 95 901335192 Safety latch 2 96 901635092 Hook composite 2 97 950000039 Charger CHJ2 02 000 3J 1 97 900000063 Attachment for controlboxi 1 98 900000423 Strap Light 1 99 901350311 Cover hat Liko 8 100 901350312 Cover hat Liko bottom ...

Page 67: ...07x25 mm art nr 900000542 70x20 mm art nr 900000245 107x52 mm art nr 900001457 Layoutnr 7 Detta dokument skall alltid skrivas ut i färg 1 x EMERGENCY LOWERING 40 mm 30 mm 30 mm 30 mm Centrera i höjd på benet Centrera i höjd på benet EMERGENCY LOWERING 99x8 mm art nr 900000054 1 x 27x200 mm art nr 901425041 1 x 52x21 mm art nr 900001680 Layoutnr 42 35 mm Centreras på undersidan 9 0 art nr 901425041...

Page 68: ...e lift mast finish 6 Inspect Locking handles 7 Inspect lift arm hardware covers 8 Inspect Flexlink arm to mast hardware covers 9 Inspect Flexlink Arm to slingbar hardware covers 10 Inspect the slingbar bearings and safety latches 11 Inspect the mast actuator w mechanical lowering device 12 Check battery electrical cable installations 13 Check all functions on the handcontrol 14 Check the Emergency...

Page 69: ...www liko com 69 10 0 Periodic Inspection Description Periodic Inspection Declaration for protocol Checklist LikoLight 2 4 10 9 8 7 21 17 21 12 14 15 13 16 11 5 6 3 20 18 1 19 ...

Page 70: ...ect the lift arm hardware and covers With the lift in it s lowest position manually raise the lift arm boom Verify that the shaft lowers and raises freely If the arm is binding the mounting screw is too tight Inspect the plastic protective cover shells for cracks deformation or gaps Inspect welding between arm and fastening device actuator 8 Inspect the Flexlink arm to mast hardware and covers Wit...

Page 71: ...rgency stop out verify that the electrical emergency lowering device functions 16 Check charger function Insert the cable into a power outlet 110 240V Remove the battery pack from the lift by raising the catch at the back of the battery pack and lifting upwards Place the battery pack on the charger Check that the charger is plugged into the wall socket and that the diods on the front of the charge...

Page 72: ... New composite hook and safety latch The safety latch has been redesigned The new design is sprung 467 Sealing emergency lowering The seal colour is registerd as a sparepart 2504157 408 Arm and handles The mast is redesigned The attachement for the handle is mounted in a threaded hole at the mast 2504054 418 New casings in pivot points same as the Viking productions 2503593 373 Leg opening and clo...

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