Lighthouse REMOTE 2 Series Operating Instructions Manual Download | Manualshive

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Copyright © 2004-2008 by Lighthouse Worldwide Solutions. All rights reserved. No part of this
document may be reproduced by any means except as permitted in writing by Lighthouse
Worldwide Solutions.

The information contained herein constitutes valuable trade secrets of Lighthouse Worldwide
Solutions. You are not permitted to disclose or allow to be disclosed such information except as
permitted in writing by Lighthouse Worldwide Solutions.

The information contained herein is subject to change without notice. Lighthouse Worldwide
Solutions is not responsible for any damages arising out of your use of the LMS program.

REMOTE 2012, 3012, 5012, 3102, 5102™ are trademarks of Lighthouse Worldwide Solutions.

Microsoft

®

, Microsoft Windows©, and Excel© are trademarks of Microsoft Corporation.

LWS Part Number 248083201-1 Rev 6

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Summary of Contents for REMOTE 2 Series

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Page 3: ...Lighthouse Worldwide Solutions REMOTE 2012 3012 5012 3102 5102 Airborne Particle Counter Operating Manual...

Page 4: ...not permitted to disclose or allow to be disclosed such information except as permitted in writing by Lighthouse Worldwide Solutions The information contained herein is subject to change without noti...

Page 5: ...Control and Laboratory Use Part1 General Requirements LASER SAFETY IEC 60825 1 Am 2 Guidance on Laser Products Conforms to IEC 60601 2 22 FDA 21 CFR Chapter 1 Subchapter J Laser Notice 50 EMC EN61326...

Page 6: ......

Page 7: ...r 2 Introduction Overview 2 1 Description 2 1 Accessories 2 2 REMOTE Specifications 2 3 Chapter 3 Getting Started Unpacking and Initial Inspection 3 1 Shipping Instructions 3 1 Interpreting the Indica...

Page 8: ...4 10 START Counting 4 10 STOP Counting 4 10 GET CURRENT VERSION NUMBER 4 11 SET CHANNEL RANGES 4 11 SET SAMPLE TIME seconds 4 12 SET ALARM CHANNEL 4 12 SET ALARM THRESHOLD 4 12 Hyperterminal Alarm Ale...

Page 9: ...i Chapter 6 Maintenance Procedures Introduction 6 1 Safety 6 1 Calibration 6 1 Purge Count Test 6 1 Fault Isolation 6 2 Appendix A Limited Warranty Limitation Of Warranties A 1 Warranty Of Repairs Aft...

Page 10: ...Lighthouse REMOTE 2012 3012 5012 3102 5102 Operating Manual t iv 248083201 1 Rev 6...

Page 11: ...s and warns that doing something incorrectly could result in personal injury damage to the instrument or loss and or improper storage of data boldface Introduces or emphasizes a term Courier font Indi...

Page 12: ...Lighthouse REMOTE 2012 3012 5012 3102 5102 Operating Manual ii 248083201 1 Rev 6...

Page 13: ...sensor that is a Class 1 product as defined by 21 CFR Subchapter J of the Health and Safety Act of 1968 when used under normal operation and maintenance Service procedures on the sensor can result in...

Page 14: ...of an electrical shock Electrostatic discharge ESD can damage or destroy electronic components Therefore all service or maintenance work should be done at a static safe work station A static safe work...

Page 15: ...Description The 2012 instrument is manufactured to count particles at 0 2 and 0 3 micron the 3012 counts particles at 0 3 and 0 5 micron and the 5012 model counts particles at 0 5 and 5 0 microns at...

Page 16: ...as created for continuous operation 24 hours per day 7 days per week Using an external vacuum source the instrument provides versatile mounting options and can be installed where space is at a premium...

Page 17: ...2 5012 0 1 CFM 2 83 LPM Flow Rate 3102 5102 1 0 CFM 28 3 LPM Counting Efficiency 50 per JIS Laser Source Laser Diode Zero Count Level 1 count 5 minutes per JIS Vacuum Requirements External Vacuum 18 4...

Page 18: ...Lighthouse REMOTE 2012 3012 5012 3102 5102 Operating Manual 2 4 248083201 1 Rev 6...

Page 19: ...ns Should it become necessary to return the unit to the factory for any reason be sure to contact Customer Service and obtain a Return Merchandise Authorization RMA number Reference this number on all...

Page 20: ...the indicators and gives a brief description of their meaning Figure 3 1 Front Panel LEDs The green POWER indicator lights when power is received through the DATA connector The red SERVICE indicator b...

Page 21: ...1 Rev 6 3 3 Connections Figure 3 2 Connections on Top of Instrument Figure 3 3 Connections on Bottom Right of Instrument Figure 3 4 J10 Labeling with Status feature on pin 5 Inlet fitting for externa...

Page 22: ...be easily prepared for use by performing the steps below Depending on the unit s output each instrument can be located up to 1000 feet 330 meters from the counting device 1 Locate instrument s in are...

Page 23: ...0mA data channels an external alarm channel power and ground Table 3 1 J10 with Status Data Connector Pinouts If the application allows VLOOP and VPWR may be connected to the same source In that case...

Page 24: ...with the instrument is a plug to connect the J10 connector to your Facilities Monitoring System Figure 3 9 J10 Connector With Plug Attached Pin Number Signal Range 1 Chan 1 1 4 20mA particle count lev...

Page 25: ...248083201 1 Rev 6 3 7 Applications Figure 3 10 and Figure 3 11 illustrate how to wire J10 for a two wire or a three wire system Figure 3 10 Application for a Two Wire System When feature is available...

Page 26: ...Lighthouse REMOTE 2012 3012 5012 3102 5102 Operating Manual 3 8 248083201 1 Rev 6 Figure 3 11 Application for a Three Wire System When feature is available pin 5 is STATUS...

Page 27: ...al is connected to the instrument it can program the unit s Sample Time Range Service High Service Low Alarm Threshold and Suppress Alarm Count This chapter contains the information needed to program...

Page 28: ...s Anything Else DIP Switch Mode Note The DIP Switches must be set before the unit is powered ON Time Range When a DIP switch is set to any of the pre programmed values listed below and power applied t...

Page 29: ...s If the user chooses DIP switch combinations other than the ones specified above the unit will default to a sample time of 300 seconds Range1 and Range2 to 100 000 counts Procedure to Set DIP Switche...

Page 30: ...ing Port Showing Pin Numbers A modular adapter RJ 45 to DB 9 is available from Lighthouse The pinouts of the adapter are shown in the table below To connect the instrument to a computer 1 Remove power...

Page 31: ...Programming 248083201 1 Rev 6 4 5 Figure 4 4 COM Port Properties 6 Configure the ASCII settings as follows Figure 4 5 ASCII Settings...

Page 32: ...rameters are used if they were not modified during this session Once programmed the instrument retains its settings until they are modified The user can set DIP Switch 8 to ON UP 1 to eliminate the 20...

Page 33: ...ounts ae Set Alarm Suppression 6 The instrument will wait 20 seconds after the last command is sent then begin sampling ASCII Programming Syntax Using a simple ASCII protocol the REMOTE 3012 family of...

Page 34: ...ng you have typed V for Verbose the REMOTE instrument will send a response based on the value of the counts suppress alarms and alarm status Examples of responses are listed below ERR Error in Command...

Page 35: ...echo back the information to the screen VERBOSE MODE is required in order to program the device It is not required to run the counter GET CURRENT SETTINGS Shows current parameter settings Type Respons...

Page 36: ...Set Sample Seconds aa Set Alarm Channel ab Set Alarm Threshold of counts ae Set Alarm Suppression START STOP COUNTING MODE START Counting sa This will start the device s counting mode When implemented...

Page 37: ...using the DIP switch programming both channels are set to the same range value ra sets upper range of channel 1 where is the range value rb sets upper range of channel 2 where is the range value Sets...

Page 38: ...channel 1 or 2 Type aa1 Response aa1 Alarm Channel 1 SET ALARM THRESHOLD ab Sets Alarm High count threshold for the configured alarm channel Value must be less than range in order to set the threshol...

Page 39: ...h1 2 615 228 bk 434 alarm alert secs 2 ch1 2 1115 382 bk 429 alarm alert secs 3 ch1 2 1595 502 bk 429 alarm alert secs 4 ch1 2 2029 637 bk 429 alarm alert secs 5 ch1 2 2381 738 bk 429 alarm alert Samp...

Page 40: ...tive alarm condition the external alarm light goes on at this point as well secs 1 ch1 2 697 131 bk 439 alarm alert secs 2 ch1 2 1215 227 bk 434 alarm alert secs 3 ch1 2 1505 302 bk 439 alarm alert Sa...

Page 41: ...y typing ms Type ms Response ms Service Menu ia Don t show 1 sec data ib Show 1 sec data gb Get Bkgnd DON T SHOW 1 SEC DATA ia Turns OFF 1 second data display Type ia Response ia Don t show 1 sec data...

Page 42: ...show the samples collecting every second secs 1 ch1 2 0 0 bk 424 secs 2 ch1 2 0 0 bk 424 secs 3 ch1 2 0 0 bk 424 secs 4 ch1 2 0 0 bk 424 secs 5 ch1 2 1 0 bk 424 This mode can be used to view the data...

Page 43: ...icle Counter START Starts microprocessor and initializes hardware SETUP If DIP Switches all 0 Program Mode During the first 20 seconds the unit waits for programming commands If any programming comman...

Page 44: ...hold 750 counts Suppress Alarms 2 Service High 3500 mV Service Low 125 mV DIP Switches Anything other than 0000 0000 or 0000 0001 The DIP switch settings will be read and interpreted If the combinatio...

Page 45: ...CH1 or CH2 count exceeds the programmed ALARM threshold The red SERVICE indicator on the instrument blinks The EXTERNAL ALARM relay described below is set If STATUS feature is available STATUS pin 5...

Page 46: ...Lighthouse REMOTE 2012 3012 5012 3102 5102 Operating Manual 5 4 248083201 1 Rev 6...

Page 47: ...ings and caution labels Calibration To maintain optimum performance of this instrument it should be re calibrated annually by a Lighthouse Authorized Service Provider Purge Count Test This section wil...

Page 48: ...g status Fault Isolation If the instrument does not pass the Purge Count test please perform the following procedure 1 Check the data over the last 6 five minute sample times 2 If sporadic counts over...

Page 49: ...nties and remedies granted under this Section may at LWS s option be terminated C THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATIONS WARRANTIES AND COVENANTS EXPRESS OR IMPLI...

Page 50: ...Lighthouse REMOTE 2012 3012 5012 3102 5102 Operating Manual A 2 248083201 1 Rev 6...

Page 51: ...4 12 Show 1 Sec Data 4 15 Start Stop Counting Mode 4 10 Syntax 4 7 Verbose Mode 4 9 B Background Light Value 4 16 C Calibration 2 3 Channel Threshold 2 3 Collection Optics 2 2 COM Port connection 4 4...

Page 52: ...1 Electrostatic safety information 1 2 Laser safety information 1 1 Sample Time 4 12 Service High and Low 4 14 Service Alert 5 3 Service Menu 4 15 Set Channel Ranges 4 11 Setting DIP Switches 4 2 Ship...

Page 53: ...Index 248083201 1 Rev 6 I 3 Weight 2 3 Z Zero Count Check Troubleshooting 6 2 Zero Count Level 2 3...

Page 54: ...Lighthouse REMOTE 2012 3012 5012 3102 5102 Operating Manual I 4 248083201 1 Rev 6...

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