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Lifton LP 8 E, Operating Manual, Page: 1 / 27

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LP 8 E ELECTRO-PACK 
HYDRAULIC POWERPACK 
OPERATING MANUAL 

Serial Nos. N01561- 
Issued 10/1990 
Revised 01/02-02

 

 

                                                                                                                                       

 

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Introduction and Description 

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Technical Data 

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Instruments 

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Parts Identification 

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Hydraulic Settings 

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Operation 

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Recommended Hydraulic Oil 

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Safety Precautions 

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Maintenance 

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Fault Location 

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Spare Parts List 

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EC Declaration of Conformity 

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Warranty Conditions 

 
 
 
 

 

 

 

 

                                                                               

 

                                                                                      

 
 
 
     Dealer: 
 
 
 
 
 
 
 
 

BREAKERS A/S 

Anker Engelundsvej 3, 9200 Aalborg SV, Denmark 

Tel.: +45 98 181722    Fax: +45 98 188922    

[email protected]

    

www.liftontools.com

      

GB

 

 

 
 
 

Summary of Contents for LP 8 E

Page 1: ...Data Instruments Parts Identification Hydraulic Settings Operation Recommended Hydraulic Oil Safety Precautions Maintenance Fault Location Spare Parts List EC Declaration of Conformity Warranty Condit...

Page 2: ...given may subject the powerpack to conditions beyond the design capability which may result in system failure or personal injury 1 Before attempting to use the powerpack carefully read the entire ope...

Page 3: ...230 mm solid rubber tyres Hydraulics Flow 20 l p m Variable by means of internal by pass valve Pressure relief valve Set at 140 bar adjustable Nominal pressure 120 bar Type Open centre Pump Gear pump...

Page 4: ...By Pass Valve The by pass valve allows change of tool during operation Move the valve to the OFF position for change of tool or motor start The by pass valve can also be used to adjust the oil flow to...

Page 5: ...iller cap hydraulic oil 9 Oil cooler 3 Sight glass hydraulic oil level 10 Pump 4 Filter condition gauge 11 Pressure relief valve 5 Hydraulic oil filter 13 Foldable handles 6 Electro box 14 By pass val...

Page 6: ...oading valve of the test equipment is fully open 2 Carry out the starting procedure 3 Move the by pass valve on the powerpack to ON 4 Turn the loading valve until the gauge shows approx 70 bar and all...

Page 7: ...ation Starting 1 Check power supply 2 Check hydraulic oil level the sight glass at the side of the hydraulic tank should be filled to its top position 3 Clean quick release couplings if necessary and...

Page 8: ...cosity is not within the allowable area or if the temperature is not within 20 70 C The viscosity index expresses the dependence of the viscosity on the temperature That is the reason why a high visco...

Page 9: ...skin Do not use your fin gers to check for hydraulic oil leaks Do not put your face close to suspected leaks Hold a piece of cardboard close to suspected leaks and then inspect the cardboard for signs...

Page 10: ...r must be replaced The old filter is removed by turning it clockwise use a filter strap wrench if necessary Tilting the powerpack rearwards will minimise oil spill Before mounting the new filter it is...

Page 11: ...ol performance Worn hydraulic pump Replace pump Check for loose connections on line to pump Make sure that filler cap on tank is not loose Frothy or creamy coloured hydraulic oil Air or water in oil C...

Page 12: ...7100010 Washer 10 6 190 1807747 Loctite 495 191 1807737 Loctite 245 50 ml Fig 2 10 7000050 Cowl 1 11 7005259 Filler cap 1 12 7100006 Washer 6 8 13 7000401 Screw M5x16 3 14 7000400 Screw M6x12 8 15 70...

Page 13: ...ailable in pairs 26 7000505 Seal 1 27 7000221 Washer 32 22 10 2 28 7000028 Seal 1 29 7000437 Float switch 1 29 a 7000253 Seal f float switch 1 30 7005087 Rubber grommet 2 32 7005072 Sight glass 1 39 7...

Page 14: ...mp half coupling 1 63 7111008 Nut M8 4 64 7000469 Washer 8 4 65 7000477 Screw M8x35 4 66 7000581 Pump 7 9 CC 1 Seal kit woodruff key lock washer pos 80 and nut pos 81 are available as spares for the h...

Page 15: ...4050 Clamp plate 1 97 7004051 Seal 1 98 7004134 Handle 1 99 7000416 O Ring 9 6x2 4 1 100 7013604 Roll pin 4x16 2 101 7013604 Roll pin 4x16 1 102 7001190 Spool 1 103 7005172 Pressure relief valve 1 104...

Page 16: ...rial No N01561 Only from serial No N15918 Pos Part No Description Quantity 119 7001191 Valve block complete 1 Pos 80 93 98 116 191 1807737 Loctite 245 50 ml Subject to alterations without further noti...

Page 17: ...0432 Adaptor 08 06 1 173 1805714 Seal ring 1 2 2 174 7000429 Cooler feed line 1 175 7000433 Coupling 08 08 Hitrak 1 176 7000430 Suction hose L 185 mm 1 177 7000427 Coupling 08 08 Hitrak 2 178 7000431...

Page 18: ...0610 Phase control 1 123 7000612 Auxiliary relay 1 124 7000611 Contactor 1 125 7000613 1 0 2 switch 1 126 7000614 Transformer 1 127 7000615 Tap 1 128 7000616 Box bottom 1 129 7000617 Cover 1 130 70006...

Page 19: ...Breakers A S Denmark Phone 45 98 181722 Fax 45 98 188922 LP 8 E Electro Pack drivstation Fig 1 2 23 4 7800007 LP 8 E Electro Pack Powerpack 4 7800065b LP 8 E Electro Pack Kraftstation...

Page 20: ...Breakers A S Denmark Phone 45 98 181722 Fax 45 98 188922 LP 8 E Electro Pack drivstation Fig 3 23 4 7800066a LP 8 E Electro Pack Powerpack LP 8 E Electro Pack Kraftstation...

Page 21: ...Breakers A S Denmark Phone 45 98 181722 Fax 45 98 188922 LP 8 E Electro Pack drivstation Fig 4 23 4 7800067a LP 8 E Electro Pack Powerpack LP 8 E Electro Pack Kraftstation...

Page 22: ...Breakers A S Denmark Phone 45 98 181722 Fax 45 98 188922 LP 8 E Electro Pack drivstation Fig 5 23 4 7800031a LP 8 E Electro Pack Powerpack LP 8 E Electro Pack Kraftstation...

Page 23: ...Breakers A S Denmark Phone 45 98 181722 Fax 45 98 188922 LP 8 E Electro Pack drivstation Fig 6 23 4 7800012b LP 8 E Electro Pack Powerpack LP 8 E Electro Pack Kraftstation...

Page 24: ...Breakers A S Denmark Phone 45 98 181722 Fax 45 98 188922 LP 8 E Electro Pack drivstation Fig 7 23 4 7800069 LP 8 E Electro Pack Powerpack LP 8 E Electro Pack Kraftstation...

Page 25: ...is fitted with a 5 5 kW electric motor Notified body No 0404 SMP Svensk maskinprovning AB Fyrisborgsgatan 3 S 754 50 Uppsala Sweden Measured sound power level 91 dB Guaranteed sound power level 104 dB...

Page 26: ...de whether to offer repay ment replacement or repair Shipping costs are to be paid by the purchaser Any parts replaced are the property of the factory The factory assumes no liability for indirect dam...

Page 27: ...NOTES...

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