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18

   

 

91XW CROSS-TRAINER 

91XW-0XXX-01

CABLES 

S/N XTG100000 and UP

 

 

 

3

4

GND

Vsysc

2

1

TDO

RDI

RIGHT

PALM

FINGER

PALM

CLEAR

FINGER

LEFT

WHITE

BLK

WHITE

BLK

2

1

2

1

1

1

BLK

2

2

CLEAR

BLK

LIFEPULSE

RT SIGNAL

2

4

3

1

SIGNAL

LT

GND

GND

13

I6

GND

START

ST5

15

16

14

ST6

I4

I5

ST6

ST4

I2

10

11

12

7

8

9

ST6

I0

ST5

ST4

I3

GND

4

5

6

2

3

1

Vcc

9

2

GND

7

8

6

RESET

Dsi

FREEZE

4

5

3

BKPT

GND

BERR

1

DS

BLACK

WHITE

1

Vcc

GND

SIGNAL

3

2

RED

POLAR RECEIVER

ST6

GND

I1

18

19

17

10

Dso

#RED/BLK

#RED/BLK

#RED/BLK

*BLK/WHT

*YELLOW

GND

ACTAP

 *ORANGE

Valt

ValtR

8

6V

RED

#BLK

#BLK

*RED

#BLK

BLK/PURPLE

Valt

Valt

GND

GND

GND

GND

FIELD

1

6

3

2

11

10

5

16

Vs

ys

RP

M

_A

LT

Vb

at

RP

M

_R

E

E

D

Vb

at

A_

S

TA

R

T

Va

lt

GN

D

FI

E

LD

FI

E

LD

 K

IC

K

RE

D

4

BL

U

E

YE

L

LO

W

PI

N

K

12

6

5

BL

K

GR

E

E

N

WHI

T

E

7

8

11

BR

O

W

N

ORA

N

G

E

P

URP

LE

14

1 3

GN

D

Vs

ys

c

LOA

D

_C

M

D

R

E

LAY_

c

GN

D

WHI

T

E

/B

LK

GR

E

Y

N.

C.

N.

C.

15

3

2

N.

C.

N.

C.

10

9

1

Vs

ys

Va

lt

GN

D

 Vb

a

t

RP

M

_RE

E

D

RP

M

_A

LT

A_

ST

A

R

T

R

E

E

D

 CON

T

RO

L

FI

E

L

D

11

7

8

13

1

9

10

4

6

GN

D

KE

Y

LOA

D

_C

MD

RE

LA

Y

_C

2

3

5

12

RPM_REED

Vbat

GND

#GREEN

#GREEN

#GREEN

ValtR

ValtR

ValtR

RPM_ALT

12

7

9

4

3

2

1

REED SWTCH

N.O.

N.C.

COM

MAGNET

CONTROL PCB

B084-92218-*000

B084-92218-*002

UPPER CONSOLE

B084-92219-*005

P2

12POS.MNL

P3

3POS.MINI FIT

P1

13POS. KK-156

P2

16-POS.MINI FIT JR.

P12

19POS.LIF

UPPER KEYPAD

P4

4POS.MINI FIT JR.

P6

4POS. MICROFIT

TESTER 

COM

P11

10POS.

BACKGROUND DEBUG HDR.

P7

3POS. MINI FIT JR.

FIELD EXC

FIELD RTN

POWER RES.

2 x .75 

OHM

240W

Main Cable
AK61-00136-0000

HR Console Cable
AK61-00052-0002

Polar Cable
AK36-00021-0003

Power Control Board Cable
AK61-00135-0000

Reed Switch
Assembly
118E-00001-0140

Summary of Contents for 91XW

Page 1: ...CROSS TRAINER 91XW 0XXX 01 Customer Support Services PARTS MANUALrev 04 May 2007...

Page 2: ...ER ARMS SPRAY CAN 5 OZ BOTTLE W APPLICATOR 0017 00008 0199 0017 00008 0198 ACCESS PANEL ASSEMBLY PANEL ASSEMBLY CONSISTS OF 1 AK32 00020 0002 2 AK32 00078 0001 3 0K61 01373 0000 4 0017 00021 2846 5 00...

Page 3: ...LE ASSEMBLY 6 ROLLER ASSEMBLY 7 CRANKSHAFT ASSEMBLY 8 DRIVE LINKAGE ASSEMBLY 9 ANTI LIFT BRACKET AND OUTER PEDAL COVERS 10 BRACKETS AND FRAME ASSEMBLY 11 CLEVIS AND FRONT FRAME COVERS 12 PEDAL LEVER A...

Page 4: ...00101 0964 Alternator Strap Bolt 2 0017 00101 0986 Flange Lock Nut 0017 00103 0188 Alternator Strap w Insert 0K61 02601 0000 Intermediate Pulley Bolt 0017 00101 1651 Alternator Belt 0K53 01184 0000 In...

Page 5: ...Flat Washer 2 0017 00104 0192 Console Support Assembly AK61 00500 0015 Polar Cable AK36 00021 0003 Mounting Screws 8 not shown for accessory tray and console 0017 00101 1744 Accessory Tray Kit GK63 0...

Page 6: ...101 1650 Upper Overlay Lower Overlay Console Assembly Overlay Bezel Switch Assembly AK61 00203 0001 Eng Eng AK61 00183 0001 AK61 00203 0002 Eng Met AK61 00183 0001 AK61 00203 0003 Ger Met AK61 00183 0...

Page 7: ...001 Set Screw 1 4 20x5 0017 00101 0333 Bolt 0017 00101 1606 Locking Nut 0017 00103 0025 Crank Cover 0K61 03100 0002 Square Key 0K53 01122 0000 Allen Head Cap Screw 0017 00101 1645 Arm Extension 0K61 0...

Page 8: ...ock 2 0K53 01181 0000 Hex Bolts 4 0017 00101 1551 Magnet Standoff Assy AK62 00186 0000 Crankshaft Plate 0K61 02302 0001 Locking Nut 4 0017 00103 0019 Torx screw 0017 00101 1282 Flat Washer 0017 00104...

Page 9: ...00009 1085 Spherical End Sleeve 0K61 01066 0000 Control Link Sleeve 0K61 01261 0000 Wave Washer Spring 0017 00009 1084 Silver Bearing Back Side Black Bearing Front Side Flat Washer 0017 00104 0164 Fla...

Page 10: ...DAL COVERS S N XTG100000 and UP Left Link Cover w decal AK61 00175 0002 Decal 0K61 01367 0000 Phillips Pan Screw 0017 00101 1646 Allen Head Bolt 0017 00101 1645 Roller Retainer Plate 0K61 04114 0000 R...

Page 11: ...PCB AK61 00145 0000 Resistor Bracket w cable assy AK61 00127 0000 Screw 14 0017 00101 1282 Screw 14 0017 00101 1282 Pillow Block Bearing Nuts 0017 00103 0025 Pillow Block Bearing Washers 0017 00104 0...

Page 12: ...is Cover 2 AK61 00062 0001 Stabilizer Cap 4 0K61 01284 0001 Wheel Shaft 0K61 01300 0000 Leg Leveler 4 AK61 00035 0000 Wheel Cap 2 0017 00042 1066 Grommets 14 0017 00042 0754 Phillips Screw 18 0017 001...

Page 13: ...1242 Inside Cover LT 0K61 06300 0004 Inside Cover RT 0K61 06320 0004 Locking Nut 2 0017 00103 0137 Pedal Lever Clevis Shaft 2 0K61 01076 0000 Bolt 2 0017 00101 1646 Left Pedal Assembly AK61 00172 0002...

Page 14: ...1242 Rear Rocker Arm Cover 0K61 06340 0003 Front Rocker Arm Cover 0K61 06341 0003 Front Deadshaft Cover 0K61 06350 0003 Rear Deadshaft Cover 0K61 06351 0003 Polar Receiver SK40 00045 0001 Insulator R...

Page 15: ...15 91XW CROSS TRAINER 91XW 0XXX 01 ROCKER ARM ASSEMBLY S N XTG100000 and UP Flat Washer 0017 00104 0454 Rocker Arm AK61 00094 0003 Hex Bolt 0017 00101 1635 Shaft Split Collar 0K61 01259 0000...

Page 16: ...TRAINER 91XW 0XXX 01 REAR DRIVE SHROUDS W DECALS S N XTG100000 and UP Phillips Pan Screw 22 0017 00101 1242 Left Rear Cover w Decal AK61 00176 0002 Right Rear Cover w Decal AK61 00176 0001 Plug 2 0k1...

Page 17: ...ASSEMBLY S N XTG100000 and UP Upper Arm RT Assembly AK61 00178 0001 Upper Arm LT Assembly AK61 00178 0002 Life Pulse Cable AK61 00051 0000 Flat Washer 0017 00104 0450 Bolt 0017 00101 1645 Electrode Ki...

Page 18: ...D FIELD KICK RED 4 BLUE YELLOW PINK 12 6 5 BLK GREEN WHITE 7 8 11 BROWN ORANGE PURPLE 14 13 GND Vsysc LOAD_CMD RELAY_c GND WHITE BLK GREY N C N C 15 3 2 N C N C 10 9 1 Vsys Valt GND Vbat RPM_REED RPM_...

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