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ARCTIC SILVER 90RW 

90RW-0XXX-02

Console Components 

S/N CCK100000 and UP 

 

 
 

Console Assembly 

Overlay/Bezel/Switch Assy. 

AK39-00072-0001 Eng Met 

AK63-00167-0001 Eng Met 

AK39-00072-0003 Ger Met 

AK63-00167-0003 Ger Met 

AK39-00072-0004 Spn Met 

AK63-00167-0004 Spn Met 

AK39-00072-0006 Jap Met 

AK63-00167-0006 Jap Met 

AK39-00072-0007 Frn Met 

AK63-00167-0007 Frn Met 

AK39-00072-0008 Itl Met 

AK63-00167-0008 Itl Met 

AK39-00072-0009 Dut Met 

AK63-00167-0009 Dut Met 

AK39-00072-0010 Por Met 

AK63-00167-0010 Por Met 

 
 
 
 
 
 

Console Board 
A084-92220-A006

Console Case Assembly
AK63-00121-0001

Battery Door
0K63-01029-0001

Phillips Pan Screws(13)
0017-00101-1650

Upper Overlay

Lower Overlay

Console Decal
0K63-01277-0000

Summary of Contents for 90RW

Page 1: ...Arctic Silver 90RW Recumbent Bike Customer Support Services PARTS MANUALrevised 29 Apr 2008 ...

Page 2: ...0002 0001 TOUCH UP PAINT SPRAY CAN 5 OZ BOTTLE W APPLICATOR 33 OZ PEN 0017 00008 0204 0017 00008 0205 0017 00008 0206 COAX CABLE AK32 00020 0001 CONNECTION BRACKET ASSEMBLY ASSEMBLY CONSISTS OF 1 POWER CABLE 2 F TYPE CONNECTOR AK39 00093 0000 AK32 00078 0001 0017 00021 2846 SERVICE MANUAL M051 00K39 A012 NOTE ADDING THE BOLT ON LCD SCREEN TO THE 90RW OXXX 02 MAKES THE UNIT 90RER 0XXX 02 ...

Page 3: ...S 6 BELTS 7 RESISTOR ASSEMBLY 8 POWER CONTROL BOARD 9 ALTERNATOR W PULLEY 10 CRANKSHAFT AND BEARING ASSEMBLY 11 INTERMEDIATE SHAFT AND BEARING ASSEMBLY 12 IDLER BRACKET ASSEMBLY 13 SEAT ASSEMBLY 14 SEAT BOTTOM ASSEMBLY 15 SEAT FRAME ASSEMBLY 16 SEAT PADS AND ACCESSORY TRAY 17 EXTRUSION ASSEMBLY 18 SEAT LOCKING ASSEMBLY 19 WHEEL AND LEVELER 20 CABLES 21 ...

Page 4: ...7 0004 Spn Met AK39 00072 0006 Jap Met AK63 00167 0006 Jap Met AK39 00072 0007 Frn Met AK63 00167 0007 Frn Met AK39 00072 0008 Itl Met AK63 00167 0008 Itl Met AK39 00072 0009 Dut Met AK63 00167 0009 Dut Met AK39 00072 0010 Por Met AK63 00167 0010 Por Met Console Board A084 92220 A006 Console Case Assembly AK63 00121 0001 Battery Door 0K63 01029 0001 Phillips Pan Screws 13 0017 00101 1650 Upper Ove...

Page 5: ...ole Support Assembly S N CCK100000 and UP 10 Pin Connector Main Wiring Cable 4 Pin Heart Rate Cable Console Support AK39 00003 0002 Console Mounting Screw 4 0017 00101 1744 Frame Post Frame Post Bolt 4 0017 00101 1756 Grip 2 0K39 01005 0001 ...

Page 6: ...33 0008 Decal 0K39 01070 0000 Left Pedal AK63 00123 0004 Pedal Strap not shown 0K63 01237 0004 Shroud Screws 4 0017 00101 1741 Right Shroud AK39 00033 0007 Decal 0K39 01070 0000 Right Pedal AK63 00123 0003 Pedal Strap not shown 0K63 01237 0003 Crank Arm RT 0K39 01042 0007 Screws 3 0017 00101 1855 Shroud Screws 7 0017 00101 1741 Crank Arm LT 0K39 01042 0008 Screws 3 0017 00101 1855 ...

Page 7: ...7 ARCTIC SILVER 90RW 90RW 0XXX 02 Belts S N CCK100000 and UP Alternator Belt 0017 00009 0735 Intermediate Pulley Belt 0K63 01066 0001 Screw 0017 00101 1193 ...

Page 8: ...esistor Assembly S N CCK100000 and UP Resistor 100E 00002 0084 Pan Screw 2 0017 00101 1057 Washer 2 0017 00104 0309 Resistor Retainer 0K39 01043 0000 Hex Nut 3 0017 00103 0081 Mounting Rod 0K63 01166 0000 Mounting Bracket 0K39 01036 0000 ...

Page 9: ... 90RW 90RW 0XXX 02 Power Control Board S N CCK100000 and UP Assembly Number AK39 00022 0002 Bracket 0K39 01027 0000 Philip Screw 4 0017 00101 0823 Plastic Grommet 4 0017 00042 0821 Power Control Board B084 92064 A000 ...

Page 10: ...RW 0XXX 02 Alternator w Pulley Assembly S N CCK100000 and UP Assembly Number AK63 00093 0000 Alternator Pulley 0K61 02500 0001 Alternator 0017 00009 0841 Locking Nut 0017 00103 0117 Washer 0017 00104 0044 Bolt 0017 00101 0956 ...

Page 11: ...0 Pulley 0K63 01018 0000 Crank Arm Hub 0K63 01095 0001 Small Thrust Washer 2 0K63 01129 0000 Needle Bearing 2 0K63 01344 0000 Large Thrust Washer 2 0K63 01129 0001 Small Snap Ring 2 0017 00100 0241 Bowed Retainer Ring 2 0017 00100 0243 Washer 2 0017 00104 0409 Bolt 2 0017 00101 1705 Crankshaft 0K63 01012 0001 Crankshaft Bearing Kit GK63 00002 0077 Crank Arm Hub 2 0K63 01095 0001 ...

Page 12: ... not available separately Spacer not available separately Intermediate Pulley not available separately Intermediate Shaft and Bearing Assembly Kit GK63 00002 0007 Magnet 118E 00001 0124 not included in kit Retaining Ring 0017 00100 0242 Delrin Washers 2 0017 00104 0455 Clutch Assembly AK63 00026 0000 not included in kit ...

Page 13: ...13 ARCTIC SILVER 90RW 90RW 0XXX 02 Idler Bracket Assembly S N CCK100000 and UP Idler Bracket Assembly AK63 00021 0000 Idler Bracket 0K63 01050 0000 Idler Bearing AK63 00008 0000 Lock Nut 0017 00103 0218 ...

Page 14: ...14 ARCTIC SILVER 90RW 90RW 0XXX 02 Seat Assembly S N CCK100000 and UP Foam Grip 0K14 01926 0005 End Cap 0K19 01208 0001 Seat Assembly AK51 00034 0003 ...

Page 15: ...01 1748 Locking Nut 8 0017 00103 0325 Bolt 4 0017 00101 1743 Washer 4 0017 00104 0462 Spacer 4 0K51 01044 0000 Roller Assembly AK51 00056 0001 Roller 2 LT 0K51 01034 0002 Roller Shield 4 0K51 01059 0001 Locking Nut 4 0017 00103 0326 Washer 0017 00104 0461 Roller 2 RT 0K51 01034 0001 Washer 4 0017 00104 0463 ...

Page 16: ...ER 90RW 90RW 0XXX 02 Seat Frame Assembly S N CCK100000 and UP Plastic Shield 0K19 01185 0001 Complete Seat Assembly AK51 00027 0003 Screw 4 0017 00101 1746 Washer 4 0017 00104 0462 Front Stop Bracket 0K51 01062 0000 ...

Page 17: ...17 ARCTIC SILVER 90RW 90RW 0XXX 02 Seat Pads and Accessory Tray S N CCK100000 and UP Washer 4 0017 00104 0462 Mounting Screw 4 0017 00101 1743 Seat Back 0K51 01056 0001 Seat Bottom 0k51 01054 0001 ...

Page 18: ...7 0006 S N CCK100000 and UP Extrusion Seat Assy AK39 00027 0006 Locking Rack 0K51 01013 0002 Decal 0K51 01039 0001 Screw 0017 00101 1750 Stop Bracket 0K51 01061 0001 Plastic Grommet 0017 00042 1055 Bolts 0017 00101 1183 Bumper 0017 00041 0654 Screws 0017 00101 1751 ...

Page 19: ...1 1742 Knob AK51 00029 0001 Anti Rattle Washer 0K51 01060 0001 Handle Shaft 0K51 01007 0000 Groove Pin 0017 00007 0245 Compression Spring 0K51 01012 0000 Washer 0017 00104 0421 Housing Insert Assembly AK51 00030 0001 Locking Block Assembly AK19 00147 0000 Retainer Bearing 0K51 01011 0000 E Ring 0017 00100 0018 ...

Page 20: ...1747 Wheel Screw 0017 00101 1747 Flat Washer 0K63 01041 0000 Wheel Insert 0K63 01039 0000 Wheel Assembly AK63 00016 0001 Lock Nut 0017 00103 0273 Leveler 0017 00009 0795 Leveler Assembly AK61 00035 0000 Rear Stabilizer GK39 00002 0012 End Cap 0K63 01219 0001 Complete Wheel Assembly AK63 00017 0001 ...

Page 21: ...21 ARCTIC SILVER 90RW 90RW 0XXX 02 Cables S N CCK100000 and UP Cable Alternator to control AK39 00009 0000 Cable Main AK39 00008 0000 ...

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