background image

pag. 5

Fig. b) Unit operation with electrical heating

Cooling

Heating

°

C

Cooling and

heating unit

P Band

Dead Band

Cooling and

heating unit

with Dead band

Set point

Cooling

Heating

°

C

1

/

2

Band

1

/

2

Band

1

/

2

Band

1

/

2

Band

Set point

5.3 --- Unit with freecooling

5.3.1 --- Control logic

The control algorithm is based on single---stage regulation

for the heating and mechanical cooling (compressor), with

modulating proportional---integral control for the Freecooling

(see Fig. c). The control manages all of the compressor ac-

tivation delays, as we have seen in the 2 previous cases, in

order to guarantee the proper operation and to extend its life.
The activation of the Freecooling mode occurs as a function

of the difference (that can be set) between the inside tem-

perature and the outside temperature. This means that if the

difference between the two temperatures increases beyond

the set value, the unit automatically initiates the Freecooling

function; the compressor is deactivated and an analogue

output controls the 3---point servomotor of the damper. The

damper opening is determined as a function of the difference

between the outdoor and indoor temperatures and as a func-

tion of the intake air temperature, which cannot be lower than

a preset safety value. If the indoor temperature exceeds the

proportional band by more than 20% for over 10 minutes, the

unit reverts to compressor---aided cooling and the Freecoo-

ling mode remains de---activated for

1

/

2

hour. If the inside

temperature exceeds the proportional band by more than

50% for over 2 minutes, the Freecooling mode is de---acti-

vated for 1 hour, and the unit reverts to cooling by means of

the refrigeration circuit.

Fig. c) Compressor, heater and damper opening

operation

Set

Cooling

Heating

_

C

P Band

_

C

Freecooling

mode

Compressor

cooling mode

P Band

Set

Cooling

Heating

5.4 --- LAN local network management:

Stand---by and Cascade modes

The control of the units in stand---by can be completely auto-

matic, thanks to the possibility of connection with the Power-

Face control. A unit in stand---by is automatically activated in

case of an alarm causing the main unit to lock---out. This also

occurs if the main unit is switched off or disappears from the

system due to a failure on the control connecting network

(bus). Rotation of the stand---by units can be set to occur

automatically every 24 hours, so as to enable an even wear of

the system components. If the system is connected to a Hiro-

matic interface, it is possible to set timed daily or weekly rota-

tion functions. When the Cascade function is activated, if sev-

eral units are simultaneously on, with the same Set Point, the

temperature used for the control is the average of those de-

tected. In mechanical cooling mode, the proportional semi---

band is divided by the number of units in the system, in order

to share the total available cooling capacity. The activation of

the Freecooling mode (if installed) is sequential on the differ-

ent units forming the system, and precedes the possible ac-

tivation of compressor for mechanical cooling.

Fig. d) shows an example, illustrating the operation of a sy-

stem formed by three units.

Fig. d) System with 3 units in cascade ---

PowerFace control

Set

_

C

Cooling

Heating

3

Freecooling mode

1

2

3

Compressor cooling mode

1

1

2

2

3

P Band

P Band

Set

_

C

Cooling

Heating

5.5 --- Alarm control

Two sets of alarm contacts (each n.c. or n.o.) are available on

the terminal board of the electrical panel board for:

1) General Alarm (highest priority), including:

S

Compressor alarm (high and low pressure).

S

Sensor fault.

S

Memory fault.

S

Evaporator fan fault.

2) General Warning (lowest priority), including:

S

High temperature.

S

Low temperature.

A further General Warning is available in the unit equipped

with heating, signalling the following abnormal condition:

S

Electrical heater fault.

NOTE:

S

An alarm causes the unit to stop and the unit in stand---by

(if available) to intervene.

S

A warning does not stop the unit.

S

Both the alarm and the warning activate visual and aud-

ible indication (on unit with Hiromatic).

S

Both the alarm and the warning must be reset manually

on the PowerFace (or Hiromatic if installed).

Should the thermofuse intervene, the electrical heaters must

be replaced.

6 --- Settings

S

The air conditioner has already been factory---tested and

set as described below (see Tab. 8).

S

For the microprocessor control settings please refer to

the relevant manual (to avoid incorrect operation do not

use temperature and relative humidity set points or pro-

portional bands which differ excessively from the stan-

dard settings).

Summary of Contents for HIROSS HPS 06L

Page 1: ...SERVICE MANUAL Issued by T D Service English Cod 273000 Rev 16 02 2006 H P S...

Page 2: ......

Page 3: ...nce or spare parts read theidentification label placed on the outside and inside of the unit IMPORTANT This manual may be subject to modification for complete and up to date information the user shoul...

Page 4: ...on EFC 48 VDC 230 VAC pag 3 2 11 Electrical protection pag 3 3 Starting and stopping pag 3 3 1 First start up or after a long halt pag 3 3 2 Start up with low outside temperature only on HPSCxxA L mod...

Page 5: ...any impact to its internal components S The indoor unit can be installed in any indoor location provided it is not exposed to an aggressive environment e g acid vapours S Position the internal evapor...

Page 6: ...including anchor screws for wall fastening see Fig 2d NOTE The anchor screws included in the kit are to be used only when fastening the brackets to a concrete or brick wall including hollow bricks Do...

Page 7: ...2 11 Electrical protection CAUTION For the electrical protection of the conditioner an adequate switch with current protection must be installed in the power supply line For the selection of the disco...

Page 8: ...ening of the damper is determined as a function of the temperature set point and the return air temperature 4 1 Control of the condenser fan speed HPSCxxA L models only A sensor is positioned so as to...

Page 9: ...f or disappears from the system due to a failure on the control connecting network bus Rotation of the stand by units can be set to occur automatically every 24 hours so as to enable an even wear of t...

Page 10: ...sing the inner parts as you could get burnt 7 2 1 Check of the system vacuum and leaks NOTE Before proceeding recover all the refrigerant according to the local laws 1 Switch the unit off main switch...

Page 11: ...07C by meter of each line Liquid line Gas line pipeline mm Add charge R407C g m pipeline mm Add charge R407C g m 12 x 1 85 0 16 x 1 4 0 12 x 1 85 0 16 x 1 4 0 16 x 1 160 0 18 x 1 5 5 16 x 1 160 0 18 x...

Page 12: ...ectric board andthe compressor compartment A 2 b Check that the refrigerating circuit is intact and that there are no oil stains in the com pressor compartment and along the ducts A 2 c Check the evap...

Page 13: ...n AC operative current OA 2 A 0 6 0 7 Condenser fan AC max current FLA A 1 4 1 4 Condenser fan AC starting current A 1 6 1 6 Evaporator fan AC power input 2 kW 0 18 0 35 Evaporator fan AC operative cu...

Page 14: ...t kW 0 08 0 10 Condenser fan AC operative current OA 2 A 0 6 0 7 Condenser fan AC max current FLA A 1 4 1 4 Condenser fan AC max current FLA A 1 6 1 6 Evaporator fan AC power input 2 kW 0 14 0 39 Evap...

Page 15: ...10 Condenser fan AC operative current OA 2 A 0 6 0 7 Condenser fan AC max current FLA A 1 4 1 4 Condenser fan AC max current FLA A 1 6 1 6 Evaporator fan DC power input 2 kW 0 10 0 28 Evaporator fan...

Page 16: ...an AC operative current OA 2 A 0 6 0 7 1 5 1 5 1 7 Condenser fan AC max current FLA A 1 4 1 4 2 8 2 8 2 8 Condenser fan AC max current FLA A 1 6 1 6 3 3 3 3 3 3 Evaporator fan AC power input 2 kW 0 18...

Page 17: ...0 48 0 48 0 48 Condenser fan AC operative current OA 2 A 0 6 0 7 1 5 1 5 1 7 Condenser fan AC max current FLA A 1 4 1 4 2 8 2 8 2 8 Condenser fan AC max current FLA A 1 6 1 6 3 3 3 3 3 3 Evaporator fa...

Page 18: ...0 48 Condenser fan AC operative current OA 2 A 0 6 0 7 1 5 1 5 1 7 Condenser fan AC max current FLA A 1 4 1 4 2 8 2 8 2 8 Condenser fan AC max current FLA A 1 6 1 6 3 3 3 3 3 3 Evaporator fan DC power...

Page 19: ...2 5mm 48VDC Differential current protection switch I nn 0 03A 48VDC Emergency freecooling unit version 2 poles 4 poles Cable sizing Main line power supply 230V 1Ph 50Hz 400V 3Ph 50Hz N Cable sizing U...

Page 20: ...fer to the instruc tions supplied with the machine Tab 9 Fire proof classification of electrical electronic components according to UL 94 normative vertical burning Electrical electronic components Fi...

Page 21: ...251 5 310 155 155 28 5 28 5 803 310 FRONT VIEW CIRCULAR DUCTS VERSION TOP VIEW LEFT SIDE VIEW RIGHT SIDE VIEW N 8 slots 9x12 unit fixing N 2 collars 200 H 35 mm Refrigerant connection Electrical conn...

Page 22: ...8 5 28 5 903 375 TOP VIEW LEFT SIDE VIEW RIGHT SIDE VIEW N 8 slots 9x12 unit fixing N 2 collars 250 H 35 mm Refrigerant connection Electrical connection 903 815 88 14 5 150 7 601 6 150 7 61 7 251 6 61...

Page 23: ...ithout freecooling 28 5 803 28 5 310 228 150 150 150 125 13 5 833 13 5 803 803 FRONT VIEW TOP VIEW BOTTOM VIEW 310 803 860 LEFT SIDE VIEW RIGHT SIDE VIEW Condensate drain 709 94 14 5 Electrical connec...

Page 24: ...ut freecooling 28 5 903 28 5 375 226 5 150 150 150 226 5 13 5 933 13 5 903 903 FRONT VIEW TOP VIEW BOTTOM VIEW 375 903 960 LEFT SIDE VIEW RIGHT SIDE VIEW Condensate drain 809 94 14 5 Electrical connec...

Page 25: ...ondensing unit HPSC 06 08 A 132 656 132 390 354 805 35 390 338 18 18 920 840 A REAR VIEW SIDE VIEW FRONT VIEW Refrigerant outlet Refrigerant inlet Refrigerant outlet Refrigerant inlet Electrical conne...

Page 26: ...sing unit HPSC 10 12 14 1190 920 390 338 27 27 1155 35 656 390 354 18 18 132 132 A A REAR VIEW SIDE VIEW FRONT VIEW A A Sec Refrigerant outlet Refrigerant inlet Refrigerant outlet Refrigerant inlet El...

Page 27: ...allation Fig 2a Evaporating unit ceiling installation HPSE 06 08 10 12 14 version without freecooling min 200 min 300 803 HPSE 06 08 10 Service area for electical board 903 HPSE 12 14 310 HPSE 06 08 1...

Page 28: ...l box accessibility 2 Support for filter 3 Air filter 4 Freecooling filter accessibility 5 Electrical box Fig 2b Evaporating unit installation HPSE 06 08 10 12 14 version with freecooling 1 2 3 4 3 3...

Page 29: ...2 2 flexible ducts with fixing clamps L 0 5 m 270190 202mm 270191 254mm 3 Fixing clamps 4 Wall plate for rectangular duct 13501801 13536001 5 Circular rectangular version 6 Wall hole 400 x 200mm 600 x...

Page 30: ...ag 26 Fig 2d Condensing unit wall installation 1 2 3 4 1 2 3 5 HPSC 06 08 HPSC 10 12 14 COD 129201 ITEM KIT DESCRIPTION COD 129201 1 Nut 2 Serrated lock washer 3 Washer 4 Anti vibrating mount 5 Bracke...

Page 31: ...pag 27 Fig 3 Condenser positions...

Page 32: ...06 08 10 12 14 1 3 4 5 2 If H1 0 5 x H2 L min 500 mm If 0 5 x H2 H1 H2 L min 800 mm If H1 H2 Not allowable configuration 5 WALL IN FRONT OF UNITS WALL IN FRONT OF UNITS WALL BEHIND UNITS WALL BEHIND...

Page 33: ...ly optional SC unit control Powerface display AC optional DC Remote display HPSC HPSE Remote display plug Standard control Hiromatic plug Connectivity control option No 2 holes for cable clips PG21 op...

Page 34: ...nd outdoor unit HPSC HPSC 06 HPSE 06 optional Fig 6a HPSE HPSC 06 version with freecooling and EFC 230 Vac or EFC 48 Vdc Terminal Powerface terminal 2 x 2 5 mm 2 ground 5 x 1 5 mm 2 Faston 6 3 HP LP 2...

Page 35: ...10 12 14 Fig 6b HPSE HPSC 08 10 12 14 version with freecooling and EFC 230 Vac or EFC 48 Vdc optional Terminal Powerface terminal 4 x 2 5 mm 2 ground 5 x 1 5 mm 2 400 V N 50 Hz Emergency power supply...

Page 36: ...ng or in version EFC 230 Vac Y1 on Powerface board Electric board Supplied with the alarm board only Remote box Remotable LCD display Alarm board Cable Hirobus 8 poles screened 3 x 1 5 mm 2 24 0 70 To...

Page 37: ...Electric board Cable Hirobus 8 poles screened Supplied with the alarm board only Remote box Remotable LCD display Alarm board 3 x 1 5 mm 2 G G0 70 To Powerface To display Alarm board 2 70 3 4 5 6 7 8...

Page 38: ...g coil 3 Fan 4 Fan nozzle 5 Freecooling damper TOP VIEW WITHOUT PANEL CROSS SECTION Return air Treated air Return air 1 2 Fig 8a Operating diagram without freecooling Return air Return air Freecooling...

Page 39: ...it Connection pipe Internal unit External unit 9 6 13 ITEM DESCRIPTION 1 Compressor 2 Crankcase heater 3 High pressure switch HP 4 Air cooled condenser 5 Weld joint 6 Access valve 7 Filter dryer 8 9 E...

Page 40: ...ITEM DESCRIPTION 1 Compressor 2 Crankcase heater 3 High pressure switch HP 4 Air cooled condenser 5 Weld joint 6 Access valve 7 Evaporator fan 8 Filter dryer 9 Sight glass FG 10 Thermostatic expansion...

Page 41: ...pipeline Liquid pipeline Gas pipeline Sloping 1 Gas pipeline Sloping 1 Gas pipeline Sloping 1 HPSC External Unit HPSE Internal Unit HPSC External Unit HPSE Internal Unit 7 m max horizontal equivalent...

Page 42: ...eline Liquid pipeline Gas pipeline Sloping 1 Gas pipeline Sloping 1 Gas pipeline Sloping 1 HPSC External Unit HPSE Internal Unit HPSC External Unit HPSE Internal Unit 30 m max horizontal equivalent le...

Page 43: ...t wird Le Fabricant d clare que ce produit est conforme aux directives Europ ennes El Fabricante declara que este producto es conforme a las directivas Europeas O Fabricante declara que este produto e...

Page 44: ...of EMERSON Tel 39 049 9719111 Telefax 39 049 5841257 Internet www liebert hiross com Printed in Italy by Liebert HIROSS S p A Issued by T D Service Since the Liebert HIROSS Company has a policy of co...

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