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User Manual

Hipulse - Single Phase ‘1+N’ UPS System

130 kVA - 110V

User Manual – Hipulse

Installation & Maintenance of Hipulse 130kVA Single phase 110V, Single & 1 + N System

Summary of Contents for 130 kVA

Page 1: ...User Manual Hipulse Single Phase 1 N UPS System 130 kVA 110V User Manual Hipulse Installation Maintenance of Hipulse 130kVA Single phase 110V Single 1 N System...

Page 2: ...User Manual Hipulse Single Phase 1 N UPS System 130 kVA 110V...

Page 3: ...s value to your organisation If you already own and use a Liebert product we are doubly honoured by your decision of continuing this relationship It is our constant endeavor to partner you for the gro...

Page 4: ...User Manual Hipulse Single Phase 1 N UPS System 130 kVA 110V...

Page 5: ...se has not been designed for direct use in any life support application If you encounter any problem with the procedures contained in this manual you should seek immediate assistance from Emerson Netw...

Page 6: ...User Manual Hipulse Single Phase 1 N UPS System 130 kVA 110V...

Page 7: ...975 Fax 91 20 400 4020 Baroda Address 39 2 Arunodaya Soc Alkapuri Baroda 390 005 Tel 91 265 231 4296 2330 383 Fax 91 265 2343937 Nagpur Address 203 Ganga Apts 13 Giripeth Nagpur 400 010 Tel 91 712 540...

Page 8: ...User Manual Hipulse Single Phase 1 N UPS System 130 kVA 110V...

Page 9: ...l 91 657 2227 678 Fax 91 657 2227 678 NORTH ZONE New Delhi Address 18 14 WEA Pusa Lane Karol Baug New Delhi 110 005 Tel 91 11 2582 4206 2582 4208 2582 4214 18 Fax 91 11 2575 7601 Chandigarh Address SC...

Page 10: ...User Manual Hipulse Single Phase 1 N UPS System 130 kVA 110V...

Page 11: ...al measures WARNING HIGH EARTH LEAKAGE CURRENT EARTH CONNECTIONS IS ESSENTIAL BEFORE CONNECTING THE INPUT SUPPLY This equipment must be earthed in accordance with local electrical codes WARNING THIS U...

Page 12: ...User Manual Hipulse Single Phase 1 N UPS System 130 kVA 110V...

Page 13: ...ld be paid to the recommendations concerning local environmental conditions and the provision of protective clothing first aid and fire fighting facilities TEST EQUIPMENT When the battery is under cha...

Page 14: ...User Manual Hipulse Single Phase 1 N UPS System 130 kVA 110V...

Page 15: ...echanical Considerations 9 2 3 1 System composition 9 2 3 2 Moving the cabinets 9 2 3 3 Clearances 9 2 3 4 Fixing Magnetic Components 9 2 3 5 Cable entry 9 2 4 Preliminary Checks 10 2 5 Installation D...

Page 16: ...User Manual Hipulse Single Phase 1 N UPS System 130 kVA 110V...

Page 17: ...ransfer to Bypass or EPO action 5 8 Adding a single module to an existing system 40 5 9 Procedure to completely switch ON OFF the UPS 41 at the UPS Display control panel 5 10 Procedure to switch ON OF...

Page 18: ...User Manual Hipulse Single Phase 1 N UPS System 130 kVA 110V...

Page 19: ...on in 1 N System 70 9 Specification 71 9 1 Conformity and Standard 71 9 2 UPS Environmental 71 9 3 UPS Mechanical Characteristics 71 9 4 UPS Electrical Characteristics 72 9 5 UPS Electrical Characteri...

Page 20: ...User Manual Hipulse Single Phase 1 N UPS System 130 kVA 110V...

Page 21: ...e the critical load sees only clean power Power blackout protection If the mains power fails the UPS continues to power the critical load from its battery source leaving the load immune from power dis...

Page 22: ...tic Switch is closed but in the event of a UPS overload or inverter failure it is automatically transferred to the static bypass supply line To provide a clean no break load transfer between the inver...

Page 23: ...rol panel display Critical load will not be interrupted in the event of a drop or return of the AC power mains Return of power mains When the mains return within the required tolerance the Rectifier w...

Page 24: ...tified as the Maintenance Bypass line is included to enable a raw mains supply to be made available to the load while facilitating a safe working environment for carrying out scheduled UPS system main...

Page 25: ...o batteries where a battery cabinet is not used This circuit breaker is closed manually but it contains an undervoltage release coil which enables it to be tripped from the UPS control electronics fol...

Page 26: ...User Manual Hipulse Single Phase 1 N UPS System 130 kVA 110V 6...

Page 27: ...from accidental electrical arcs Remove rings watches and all metal objects Only use tools with insulated handles Wear rubber gloves If a battery leaks electrolyte or is otherwise physically damaged i...

Page 28: ...stem are intended for operation using the Inverter as in the ECOMODE configuration they would be undersized 2 2 2 Battery location Temperature is a major factor in determining the battery life and cap...

Page 29: ...ollers should be used 2 3 3 Clearances As Hipulse has no ventilation grills at either the sides or the rear no clearances are required Back access is not an essential requirement for maintenance howev...

Page 30: ...system 2 Remove any packaging debris then visually examine the UPS and battery equipment for transit damage both internally and externally Report any such damage to the shipper immediately 2 5 Instal...

Page 31: ...dimensions are in mm 1 Removable grill for lifting with fork lift truck 2 Air inlet grill 3 Removable grill if using side cable entry 4 Cooling fan assembly for Rectifier Inverter 5 Cooling fan assem...

Page 32: ...30 kVA 110V 12 A CABLE ENTRY DETAILS FOUNDATION DETAILS Note All dimensions are in mm Fig 2 2 Cable entry and Foundation details for 130 kVA Single Phase UPS 125 570 90 800 1400 65 570 90 40 1220 660...

Page 33: ...ing signs to prevent their inadvertent operation For cable entry refer to section 2 3 5 3 1 1 System Configuration The power cables of the system must be size with respect to the following description...

Page 34: ...ed by local electrical rules 3 Consideration should be given to the use of paralleled smaller cables for heavy currents as this can ease installation considerably 4 When sizing battery cables a maximu...

Page 35: ...Characteristics Split Bypass In the case of a split bypass being used separate protective devices should be installed in the incoming mains distribution panel The protective devices must be selected f...

Page 36: ...he selection of protective device must proved discrimination with those that are use at the input to the UPS module 3 1 7 Cabling procedure Once the equipment has been finally positioned and secured c...

Page 37: ...a safety precaution remove the battery fuse in the module until the arrival of commissioning engineer OBSERVE THE BATTERY CABLE POLARITY WARNING Do not close the battery circuit breaker before the equ...

Page 38: ...N UPS System 130 kVA 110V 18 Fig 3 1 Cable connections for 130 kVA 1Ph UPS U1 V1 W1 VE VE U3 N3 U2 N2 Q1 Q2 Q4 Q3 X4 X3 Q1 INPUT SUPPLY Q2 BYPASS ISOLATOR Q3 MAINTENANCE BYPASS Q4 OUTPUT ISOLATOR BATT...

Page 39: ...Block which is located in the base of the UPS cabinet Connect the battery circuit breaker control and temperature compensation cables between the UPS auxiliary terminal block and battery circuit brea...

Page 40: ...ed at the UPS to note the opening of an external module output isolator Normally closed contact If unused leave the standard connectors in place 5 6 Ext EPO Remotely provides control for switching off...

Page 41: ...This output can be used as part of a wider Emergency Stop system to initiate an external action such as tripping an external supply breaker 3 2 4 Back Feed Protection Using an auxiliary terminal pins...

Page 42: ...User Manual Hipulse Single Phase 1 N UPS System 130 kVA 110V 22...

Page 43: ...e functional areas Mimic LED display and Inverter Control switch Operator Panel and LCD display Bargraph section As can be seen the left section consists of LEDs which indicate the operational and ala...

Page 44: ...Battery voltage healthy i e between under voltage cut off and over voltage trip levels 4 Inverter output healthy 5 Load on Inverter status This led illuminates when the output power switch is closed...

Page 45: ...parameter values in others 11 MENU The UP push button moves a cursor up the LCD over the options offered on certain windows and move a rectangular cursor to the next digit on the right when changing...

Page 46: ...ing its low voltage cut off point and the UPS will shortly shutdown 17 Battery state Autonomy time bargraph When the battery is being charged normal the six leds illuminate progressively to indicate t...

Page 47: ...cuit breaker having an electrical trip facility another section of emergency power off can be used to drive the external circuit breaker s trip 4 1 2 The Menu Options A map of the routes to the option...

Page 48: ...XXXX CURRENT AMPS L N XXXX LOAD L XXX LOAD L XXX REAL POWER KW B XXX REAL POWER KW B XXX APP POWER KVA L XXX APP POWER KVA L XXX FREQUENCY Hz INVERTER XX X BYPASS XX X FREQUENCY Hz INVERTER XX X BYPA...

Page 49: ...ing again the ESC key software release are shown both on UPS board and on Panel board this feature is useful upgrading SW for next versions and to know exactly features of present release Pressing aga...

Page 50: ...or arrows appear at the extremities of the line The UP DOWN push buttons move these up and down the screen over the options When the arrows point at a chosen option press ENTER to display the next win...

Page 51: ...these procedures It can be cancelled at any time by pressing the Alarm Reset push button Note3 The Hipulse UPS System incorporates an optional automatic boost charge facility which can be used in syst...

Page 52: ...itch and external switch inside Maintenance Bypass to load 2 Close the output power switch Q4 and the Bypass power switch Q2 Initializing Window After first connecting power to the UPS and closing the...

Page 53: ...Load on inverter 5 will light steady green and the Load on Bypass 6 will extinguish Note In ECOMODE the Load on Mains led 6 stays on while the Load on inverter led 5 is off The message shown below wi...

Page 54: ...s loaded It is followed by a screen showing various messages with the time and date on the bottom line Note If input power is present but the display remains blank then the Micro Controller is not wor...

Page 55: ...the screen will change to the default window Default window The message shown below will be seen on the default screen whenever the UPS is operating normally The top lines display the UPS operational...

Page 56: ...with it not to risk a short interruption in powering the load IF YOUR ARE NOT SURE OF WHAT YOU ARE DOING THEN DO NOT DO IT 1 Press the INV switch on the left side of the operator control panel 2 Confi...

Page 57: ...the Output power switch Q4 the bypass power switch Q2 and the Battery circuit breaker This is located inside the battery cabinet if used or is otherwise located adjacent to the battery racks The unit...

Page 58: ...attery not available indicator 3 will light amber and the battery bargraph LED s will all extinguish The display window will show messages reflecting the actions taken i e Load on Bypass Battery Break...

Page 59: ...to restore the UPS back to its normal operating condition following a controlled transfer to bypass or when the Remote Emergency Power Off has been activated A recognized controlled transfer to bypas...

Page 60: ...porates a trip facility of the external input a c power supply circuit breaker the RESET switch would have no affect on it First close the external input a c supply circuit breaker the UPS can be star...

Page 61: ...sors have selected NEXT PAGE press the enter key 4 Press the DOWN arrow key until the cursors have selected ON OFF UPS CONTROL Press the enter key CAUTION The following window allows the operator to s...

Page 62: ...y with its Inverter supplying the load ECOMODE 5b Ensure BYPASS is selected by the cursor and press the ENTER key The OFF selection will be highlighted using the UP arrow key rotate between the select...

Page 63: ...leaves the warning message displayed until the appropriate condition is rectified Note In ECOMODE the message LOAD ON BYPASS will not appear 4 Press the INV switch on the operator control panel to st...

Page 64: ...s procedure if the battery is not yet charged 1 From the default window press the ENTER key the Main Menu window will display 2 Select FUNCTION and press ENTER key 3 When the password has been complet...

Page 65: ...nt alarms should now be stored in the selected language Note Ensure the data entered during the following procedures are r3cordded in the appropriate commissioning documentation 5 13 Changing the curr...

Page 66: ...User Manual Hipulse Single Phase 1 N UPS System 130 kVA 110V 46...

Page 67: ...he most direct route possible The circuit breaker can be switched off manually ON or OFF but should also contain an under voltage release mechanism to be energized by the UPS control electronics and a...

Page 68: ...will vent particularly on overcharge The amount of gas given off is less than for a flooded cell but when considering the design of the battery installation allowances must be made for adequate venti...

Page 69: ...ple current all affect the battery temperature Uneven temperature distribution through the battery string will cause the voltage distribution to be uneven which can also lead to problems it is therefo...

Page 70: ...batteries These are similar in construction to Battery cabinets except for the external covers There are no covers and batteries are allowed to cool naturally 6 7 2 Fitting the Batteries 1 In general...

Page 71: ...e battery cabinet also indicates the power and auxiliary connection cables 3 meters in length between the cabinet and the UPS Refer to section 3 3 1 to identify connections Figure 6 1 A typical arrang...

Page 72: ...t breaker The Battery circuit breaker is fitted inside the Input Transformer cubical along with its control board and is used to connect the battery to the UPS in installations where the batteries are...

Page 73: ...ethod 3 2 1 V 1 2 3 4 5 6 7 8 9 10 11 12 X4 UPS CABINET BATTERY CIRCUIT BREAKER X3 X4 X5 X6 X7 X8 X9 X2 X10 1 2 3 4 5 X1 Sensor Temperature Optional Battery C B Controller 13 14 15 16 17 A 3 2 1 V 1 2...

Page 74: ...from the battery circuit breaker is connected with the UPS logic through the battery circuit breaker card With this feature fitted the nominal float voltage supplied to the battery is adjusted so as t...

Page 75: ...leading to an emergency stop has not happened in which case a Reset must be carried out If these checks do not give a positive result request qualified assistance 3 OFF If this yellow led is ON it sig...

Page 76: ...display panel If the above checks prove unsatisfactory then seek qualified assistance 13 OFF This red led will flash ON and OFF and indicates that the UPS has detected fault it will be accompanied by...

Page 77: ...r the inverter is not producing its correct output voltage either because it has been switched OFF or due to an internal fault it will normally be accompanied by one or more of the other inverter faul...

Page 78: ...aker open and the mains power fails then the UPS output will also fail together with load power since the inverter has no battery backup 11 BATTERY FUSE FAIL This problem should be rectified as soon a...

Page 79: ...T BYP OVERVOLTAGE BYP UNDERVOLTAGE BYP FREQUENCY ERROR INPUT FAILURE input a c supply failed or out of specified acceptable range Do not switch OFF the inverter while this indication is active or the...

Page 80: ...ge elapsed set value battery should be controlled by service personnel 26 LOAD ON BYPASS This is a status warning that the load is being powered through the static bypass line and is unprotected from...

Page 81: ...o overload it requires investigation 31 BATTERY GROUND FALUT This message informs the operator that the battery is not longer isolated from ground and there is danger of electrocution 32 BACKFEED FAUL...

Page 82: ...User Manual Hipulse Single Phase 1 N UPS System 130 kVA 110V 62...

Page 83: ...llel system requires inverter and bypass supplies inter module control signals to manage current sharing synchronizing and bypass switching between the module In the figure 8 1 this is shown as the in...

Page 84: ...solator Q2 DC Bus BATTERY 1 UPS MODULE 1 3 4 X4 X4 RECTIFIER STATIC SWITCH INVERTER Battery C B 12 Output Isolator Q4 Input Isolator Q1 Maintenance Bypass Isolator Q3 Maintenance Bypass Line Static By...

Page 85: ...hown in figure 8 3 using connected the other via Parallel Connector Board with shielded 34 way cables These cables are connected between the N modules to pass control signals which govern module synch...

Page 86: ...procedure is same as for single module 8 2 6 Emergency Stop The external emergency stop facility is identical to that described for the single modules installation that an individual Emergency Stop bu...

Page 87: ...sumed that the installation is complete the system has been commissioned by authorized personnel and the external power isolators are closed 1 Open the UPS door s to gain access to the main power swit...

Page 88: ...7 will illuminate showing battery state of charge When the battery circuit breaker has been closed and the inverter has stabilized the screen will change to the default window Default window The messa...

Page 89: ...remains in service 1 In sequence open the UPS isolators Q4 output Q1 rectifier input Q2 bypass input 2 Open the circuit breaker inside the battery cabinet To completely isolate the UPS open the a c po...

Page 90: ...tch Q4 output wait about 20 seconds and check the message NORMAL OPERATION appearing on the display operator panel 8 3 1 6 Complete system shutdown Follow the procedure described in Chapter 5 Operatin...

Page 91: ...following environmental conditions without damage or degradation in electrical operating characteristics Environmental Characteristics Units Rated Power kVA 130 Operating Temperature C 0 to 45 C Rela...

Page 92: ...input power m kVA 178 Maximum input current m A 257 Duration of progressive power walk in n sec 2 to 10 j 380V or 415V set changing taps on auxiliary supply transformer k With mains at 15 and suggest...

Page 93: ...490 415 Vac 480 Vac Recommended end of discharge voltage 1 67 V cell Lead Acid j 1 1 V cell Ni Cd j Vdc 320 380 Vac 330 400 Vac 340 415 Vac 340 Vac Recommended test voltage for Lead Acid j for Ni Cd j...

Page 94: ...d 150 FOR 60 sec 125 for 10 min 110 for 1 hr Maximum non linear load allowed l 100 Pn Voltage stability steady state test m 1 5 Voltage stability transient test n 5 Maximum rate of change of frequency...

Page 95: ...0 Frequency l Hz 50 or 60 Input frequency tolerance m 2 Maximum frequency slew rate Hz sec 0 1 Current rating of neutral cable 1 5 x In Protection bypass line To avoid series fuses the bypass line sho...

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Page 99: ...he red leds described above are lit Table A An audible warning accompanies any of the above alarm conditions This is however subject to a short time delay when activated in conjunction with the Utilit...

Page 100: ...tion details 100201120003 Bypass Failure Low Battery Load on Mains Load on Maintenance Bypass Load on Inverter X4 RL K1 RL K2 RL K3 RL K4 RL K5 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 5 4 3 2 1 9 8 7 6 UP...

Page 101: ...the UPS is fed to R1 R1 The output of the Transformer cubicle is available on the RU SU TU NU terminals the Battery Breaker output is fed to BATTERIES through terminals B B terminals 10 2 3 Indication...

Page 102: ...wire is fed to RI SI TI NI terminals The output of the cubicle is available on the RU NU terminals which is fed 1 phase Bypass Supply to the UPS Panel 10 3 3 Indication Metering LED s are used to moni...

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Liebert 130 kVA, User Manual

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