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SERVICING PRECAUTIONS

CAUTION:

Before  servicing  receivers  covered  by  this

service  manual  and  its  supplements  and  addenda,  read
and follow the

SAFETY PRECAUTIONS 

on page 3 of this

publication.

NOTE: 

If unforeseen circumstances create  conflict

between the following servicing precautions and any of  the
safety  precautions  on  page  3  of  this  publication,  always
follow the safety precautions. Remember: Safety First.

General Servicing Precautions

1. Always unplug the receiver AC power cord from the AC

power source before;
a. Removing or reinstalling any component, circuit

board module or any other receiver assembly.

b. Disconnecting or reconnecting any receiver electrical

plug or other electrical connection.

c. Connecting  a  test  substitute  in  parallel  with  an

electrolytic capacitor in the receiver.

CAUTION:

A  wrong  part  substitution  or  incorrect

polarity  installation  of  electrolytic  capacitors  may
result in an explosion hazard.

d. Discharging the picture tube anode.

2.  Test  high  voltage  only  by  measuring  it  with  an

appropriate  high  voltage  meter  or  other  voltage
measuring device (DVM, FETVOM, etc) equipped with
a suitable high voltage probe.
Do not test high voltage by "drawing an arc".

3.  Discharge  the  picture  tube  anode  only  by  (a)  first

connecting  one  end  of  an  insulated  clip  lead  to  the
degaussing  or  kine  aquadag  grounding  system  shield
at the point where the picture tube socket ground lead
is  connected,  and  then  (b)  touch  the  other  end  of  the
insulated  clip  lead  to  the  picture  tube  anode  button,
using  an  insulating  handle  to  avoid  personal  contact
with high voltage.

4. Do not spray chemicals on or near this receiver or any

of its assemblies.

5. Unless  specified  otherwise  in  this service  manual,

clean electrical contacts only by applying the following
mixture  to  the  contacts  with  a  pipe  cleaner,  cotton-
tipped  stick  or  comparable  non-abrasive  applicator;
10%  (by  volume)  Acetone  and  90%  (by  volume)
isopropyl alcohol (90%-99% strength)

CAUTION:

This is a flammable mixture.

Unless  specified  otherwise  in  this  service  manual,
lubrication of contacts in not required.

6.  Do  not  defeat  any  plug/socket  B+  voltage  interlocks

with  which  receivers  covered  by  this  service  manual
might be equipped.

7. Do not apply AC power to this instrument and/or any of

its  electrical  assemblies  unless  all  solid-state  device
heat sinks are correctly installed.

8.  Always  connect  the  test  receiver  ground  lead  to  the

receiver  chassis  ground  before  connecting  the  test
receiver positive lead.
Always remove the test receiver ground lead last.

9.

Use with this receiver only the test fixtures specified in 
this service manual.

CAUTION:

Do not connect the test fixture ground strap

to any heat sink in this receiver.

Electrostatically Sensitive (ES) Devices

Some  semiconductor  (solid-state)  devices  can  be
damaged  easily  by  static  electricity.  Such  components
commonly  are  called

Electrostatically  Sensitive  (ES)

Devices.

Examples  of  typical  ES  devices  are  integrated

circuits  and  some  field-effect  transistors  and
semiconductor  "chip"  components.  The  following
techniques should be used to help reduce the incidence of
component damage caused by static by static electricity.
1. Immediately before  handling any  semiconductor

component or semiconductor-equipped assembly, drain
off any electrostatic charge on your body by touching a
known  earth  ground.  Alternatively,  obtain  and  wear  a
commercially  available  discharging  wrist  strap  device,
which  should  be  removed  to  prevent  potential  shock
reasons prior to applying power to the unit under test.

2.  After  removing  an  electrical  assembly  equipped  with

ES  devices,  place  the  assembly  on  a  conductive
surface such as aluminum foil, to prevent electrostatic
charge buildup or exposure of the assembly.

3.  Use  only  a  grounded-tip  soldering  iron  to  solder  or

unsolder ES devices.

4. Use  only  an anti-static  type  solder removal  device.

Some  solder  removal  devices  not  classified  as  "anti-
static"  can  generate  electrical  charges  sufficient  to
damage ES devices.

5.  Do  not  use  freon-propelled  chemicals.  These  can

generate  electrical  charges  sufficient  to  damage  ES
devices.

6.  Do  not  remove  a  replacement  ES  device  from  its

protective  package  until  immediately  before  you  are
ready to install it. (Most replacement ES devices are
packaged  with  leads  electrically  shorted  together  by
conductive  foam,  aluminum  foil  or  comparable
conductive material).

7.  Immediately  before  removing  the  protective  material

from  the  leads  of a  replacement  ES  device,  touch  the
protective material to the chassis or circuit assembly
into which the device will be installed.

CAUTION:

Be sure no power is applied to the chassis

or circuit, and observe all other safety precautions.

8.  Minimize  bodily  motions  when  handling  unpackaged

replacement  ES  devices.  (Otherwise  harmless  motion
such as the brushing together of your clothes fabric or
the  lifting  of  your  foot from  a carpeted  floor can
generate  static  electricity  sufficient  to  damage  an  ES
device.)

Summary of Contents for Studio Works 500E

Page 1: ... PREC SAFETY PRECAUTIONS IN THIS MANUAL AUTIONS IN THIS MANUAL M ME EN NU U S SE EL LE EC CT T MODEL MODEL St Stud udio io W Wor orks 5 ks 505 05E E 505EL AP M AH M AL M 505EL AP M AH M AL M St Stud udio io W Wor orks 5 ks 505 05G G 505EL AP A AL A 505EL AP A AL A CHASSIS NO CA 138 CHASSIS NO CA 138 Same model for Service Same model for Service St Studi udio o Wo Work rks 500 s 500E E 505EL AP M A...

Page 2: ......

Page 3: ...ea rea 285 285 x x 215 mm 215 mm 11 22 x8 46 11 22 x8 46 Max Image Max Image Size Size 270 x 200 m 270 x 200 mm 10 m 10 63 63 x x 7 87 7 87 Pre Preset set Imag Image Siz e Size e 4 4 2 2 D Di is sp pl la ay C y Co ol lo or r F Fu ul ll C l Co ol lo or rs s 4 3 4 3 Di Displ splay ay Res Resolu olutio tion n 10 1024 x 24 x 768 768 60 60Hz Hz Non Interlace Non Interlace 4 4 4 4 V Vid ideo eo Ba Band ...

Page 4: ...n solder splashes or the sharp points Be sure to remove all foreign the sharp points Be sure to remove all foreign materials materials IMPLOSION PROTECTION IMPLOSION PROTECTION All used display tubes are equipped with an integral All used display tubes are equipped with an integral implosion protection system but care should be taken to implosion protection system but care should be taken to avoid...

Page 5: ...st receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead Always remove the test receiver ground lead last 9 Use with this receiver only the test fixtures specified in this service manual CAUTION Do not connect the test fixture ground strap to any heat sink in this receiver Electrostatically Sensitive ES Devices Some semiconductor solid state devices ...

Page 6: ...tip as the solder melts 2 Draw away the melted solder with an anti static suction type solder removal device or with solder braid before removing the IC Replacement 1 Carefully insert the replacement IC in the circuit board 2 Carefully bend each IC lead against the circuit foil pad and solder it 3 Clean the soldered areas with a small wire bristle brush It is not necessary to reapply acrylic coati...

Page 7: ...onnection 4 Route the jumper wire along the path of the out away copper pattern and let it overlap the previously scraped end of the good copper pattern Solder the overlapped area and clip off any excess jumper wire At Other Connections Use the following technique to repair the defective copper pattern at connections other than IC Pins This technique involves the installation of a jumper wire on t...

Page 8: ...WIRING DIAGRAM 7 P501 option P301 P302 G2 P702 P701 T1 P402 P902 S S Signal Cable AC Socket F B T ...

Page 9: ... C o n t r o l 1 6 0 V 4 0 V 1 3 V D D F e e d B a c k 1 3 V S C L S D A H S y n c V S y n c P W M C o n t r o l S i g n a l 1 3 V 5 0 V D Y C D T H e a t e r 6 3 V I 2 C Screen H V R G B B i a s H D r i v e B D r i v e B D P M C o n t r o l C i r c u i t 6 3 V 8 V 8 0 V V o l t a g e f e e d b a c k D e g a u s s i n g C o i l Dynamic Foc us Static Focus 5 0 V 8 0 V 5 V G 2 G 1 A u t o B e a m L ...

Page 10: ... discriminates the operating mode from the sync polarity and resolution 3 After microprocessor reads these adjusted mode data stored at EEPROM it controls operating mode data through IIC 4 Users can control screen condition by the OSD Select Up Down Left Right Exit 5 The horizontal and vertical sync processor IC IC401 has a sync detector a saw tooth generator and drive function And outputs horizon...

Page 11: ...This circuit amplifies the video signal which comes from the video pre amp circuit and amplified it to applied the CDT cathode 14 Video Processor Circuit Video processor circuit consists of the video drive output block The video drive IC IC302 receives the video signal from PC The gain of each channel is controlled by MICOM through IIC The cut off circuit compensate different voltage of each chann...

Page 12: ...x position 1 Adjustment for B Voltage 1 Display cross hatch pattern at Mode 4 2 Check D961 cathode voltage within 50V 1V 2 Adjustment for High Voltage 1 Display cross hatch pattern at Mode 4 2 Enter the SVC SUB menu as the following instruction 3 Adjust H Voltage to 24 5kV 0 1 kV by adjust 1 P value 2 Adjustment by Service Hot key How to enter SVC HOT KEY 1 Press Menu and OSD window will appear 2 ...

Page 13: ... 0 Contrast Maximum Brightness Maximum Color temperature 9300K 11 1 Adjustment of cut off Adjustment of back raster 11 1 a Before adjustment press Menu and Degauss to remove Enter hot key mode Adjust Brightness and Contrast to Max in OSD window 1 Adjust cut off back raster first Enter DEGAUSS in the Menu and modify the following data Modify RCUT to Min Modify GCUT To Min Adjust to BCUT Data 127 7F...

Page 14: ...85Hz 69kHz 85Hz Display image White flat field Luminance Cut off point at the center of the display area Note Color purity adjustments should only be attempted by qualified personnel PROCEDURE For trained and experienced service technicians only Use the following procedure to correct minor color purity problems 1 Make sure the display is not affected by external magnetic fields 2 Very carefully br...

Page 15: ...ove from number 6 to 16 20 COMMAND PRESET EXIT Y Yes command 2 Adjustment for White Balance and Luminance 1 Set the White Balance Meter 2 Press the DEGAUSSING on the OSD menu for demagnetization of the CDT 3 Display color 0 0 pattern at Mode 4 4 COMMAND PRESET START Y Yes command 5 Set Bightness and Contrast to max position 6 COLOR ADJ LUMINANCE command of the alignment program 7 COLOR ADJ BIAS AD...

Page 16: ... 0E C8 10 00 00 18 F9 15 20 F8 30 58 1F 20 50 20 40 13 00 0E C8 10 00 00 1E 00 00 00 FD 00 32 60 78 1E 36 07 00 0A 20 20 20 20 20 20 00 00 00 FC 70 00 35 30 35 47 0A 20 20 20 20 20 20 20 20 00 00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F 00 00 FF FF FF FF FF FF 00 1E 6D 66 3B 01 00 00 00 10 01 0E 01 03 78 1C 15 B0 EA 60 59 A4 54 46 9B 24 20 10 48 4C BF E8 00 31 59 45 59 01 01 01 01 01 01 30 01 ...

Page 17: ...D941 D942 D906 CHECK FUSE OK F901 16 TROUBLESHOOTING GUIDE 1 NO POWER NO POWER POWER INDICATOR OFF NO NO NO NO TROUBLE IN Q951 Q952 Q941 Q942 TROUBLE IN FUSE F901 SMPS Switch ON OFF Waveforms TROUBLE IN BRIDGE DIODE D900 TROUBLE IN IC901 Q901 TROUBLE IN D971 D961 D951 D904 D941 D942 D906 YES YES YES YES Q901 Drain IC901 6 2 1 ...

Page 18: ...LE IN IC302 P301 TROUBLE IN IC303 TROUBLE IN IC304 YES YES YES YES 17 CHECK IC302 PIN 5 6 7 CHECK IC302 PIN 1 24 23 19 20 21 PIN 18 5V CHECK IC303 PIN 1 2 3 PIN8 8V PIN 4 80V CHECK R G B CATHODE VOLTAGE IC302 5 6 7 IC302 23 IC302 19 20 21 IC302 1 IC302 24 CDT RK GK BK Waveforms 28 27 30 31 26 27 28 29 30 31 29 ...

Page 19: ...8 PIN20 PIN21 CHECK POWER INDICATOR GREEN or FLASH 18 3 NO RASTER FLASH NO NO NO TROUBLE IN IC401 MICOM TROUBLE IN P302 SIGNAL CABLE ROTATE SCREEN CONTROL KNOB TO CLOCKWISE or COUNTER CLOCKWIES TROUBLE IN PRIMARY CIRCUIT OF T901 TROUBLE IN CDT SOCKET BOARD GREEN YES YES YES NO VIDEO POWER INDICATOR GREEN or FLASH IC401 18 IC401 20 IC401 21 14 7 5 5 14 7 Waveforms ...

Page 20: ...WTOOTH WAVE CHECK IC601 Pin 3 13V 19 4 NO VERTICAL DEFLECTION NO V DEFLECTION ONE HORIZONTAL LINE NO NO NO TROUBLE IN IC601 V CIRCUIT TROUBLE IN T901 13V Line Waveforms TROUBLE IN T701 40V line TROUBLE IN IC401 YES YES YES IC401 33 IC401 34 9 8 8 9 ...

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