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LG MS-2324F, Service Manual

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LG MS-2324F Service Manual Download Page 16

K. TIMER MOTOR REMOVAL

1) Remove the control panel assembly from the

cavity.

2) Remove screws which hold the timer motor to the

control panel.

3) Remove the timer motor from the control panel. 
4) Remove the power control knob and the timer

knob.

L. INTERLOCK SYSTEM

1) INTERLOCK MECHANISM

The door lock mechanism is a device which has
been specially designed to eliminate completely
microwave activity when the door is opened during
cooking and thus to prevent the danger resulting
from the microwave leakage.

2) MOUNTING OF THE PRIMARY/MONITOR/

SECONDARY SWITCHES TO THE LATCH
BOARD

3) INSTALLATION AND ADJUSTMENT OF THE

LATCH BOARD TO THE OVEN ASSEMBLY

• Mount the latch board to the oven assembly.
• Adjust the latch board in the arrow direction so that

oven door will not have any play in it when the door
is closed.

• Tighten the mounting screw.

• Check for play in the door by pushing the door

release button.Door movement should be less
than 0.5 mm.(1/64 inch)

Don't push the door release button while making
adjustment. Make sure that the latch moves
smoothly after adjustment are completed and that
the screws are tight. Make sure the primary, monitor, 
and secondary switches operate properly by
following the continuity test procedure.

5-6

PRIMARY
SWITCH

ADJUSTMENT
DIRECTION

MONITOR
SWITCH

SECONDARY
SWITCH

CAUTION: CHECK THE CORRECT POSITION

MAGNETRON

H.V. TRANSFORMER

PRIMARY

CIRCUIT PROTECTOR

H.V. CAPACITOR

H.V.
DIODE

FIG. 1

Summary of Contents for MS-2324F

Page 1: ...MICROWAVE OVEN SERVICE MANUAL MODEL MS 2324F CAUTION BEFORE SERVICING THE UNIT READ THE SAFETY PRECAUTIONS IN THIS MANUAL Website http biz lgservice com P NO 3828W5S3766 April 2004 Printed in Korea ...

Page 2: ...r and other damage 4 damage to or loosening of hinges and latches 5 evidence of dropping or abuse C Before turning on microwave power for any service test or inspection within the microwave generating compartments check the magnetron wave guide or transmission line and cavity for proper alignment integrity and connections D Any defective or misadjusted components in the interlock monitor door seal...

Page 3: ...4 1 OPERATING SEQUENCE 4 2 SCHEMATIC DIAGRAM 4 3 CIRCUIT DESCRIPTION 4 4 SERVICE INFORMATION 5 1 TOOLS AND MEASURING INSTRUMENTS 5 1 MICROWAVE LEAKAGE TEST 5 1 MEASUREMENT OF MICROWAVE POWER OUTPUT 5 3 DISASSEMBLY AND ADJUSTMENT 5 3 INTERLOCK CONTINUITY TEST 5 7 COMPONENT TEST PROCEDURE 5 8 TROUBLE SHOOTING 5 12 EXPLODED VIEW 6 1 REPLACEMENT PARTS LIST 7 1 ...

Page 4: ...0705 2 450 MHz 2M167B M47J1 0 60 min 507 W x 283 H x 418 D mm 331 W x 203 H x 360 D mm 14 0 kg approx 16 0 kg approx Microwave Power for Variable Cooking Power level Max 620W 380W cDefrost 90W Owner s manual Glass turntable Roller Rest ITEM MODEL Power Requirement Power Output Microwave Frequency Magnetron Timer Outside Dimensions Cavity Dimensions Net Weight Shipping weight Control Complement Nam...

Page 5: ...operation of the microwave oven requires that the magnetron be assembled to the waveguide and cavity Never operate the magnetron unless it is properly installed Be sure that the magnetron gasket is properly installed around the dome of the tube whenever installing the magnetron 2 1 CAUTIONS Unlike other appliances the microwave oven is high voltage and high current equipment Though it is free from...

Page 6: ...lat surface at least 10 cm 4 inches from the wall 7 Place the microwave oven as far away as possible from TV RADIO COMPUTER etc to prevent interference EARTHING INSTRUCTIONS This microwave oven is designed to be used in a fully earthed condition It is imperative therefore to make sure it is properly earthed before servicing WARNING THIS APPLIANCE MUST BE EARTHED IMPORTANT As the colors of the wire...

Page 7: ...NSTRUCTIONS Glass Tray Roller Rest Oven Front Plate Door Seal Control Panel Safety Door Lock System Window Door Screen 1 2 2 1 POWER CONTROL KNOB Used in selected the desired power level for cooking 2 TIMER KNOB Used to set the cooking time ...

Page 8: ...ing starts At the end of cooking time you will a single ring sound and the lamp is turn off NOTE Each number represents minutes To ensure accurate timing it is advisable to turn the timer knob slightly passed the desired cooking time and then back to the proposed setting Press the door opener to check the cooking condition during oven operation Opening the door during oven operation automatically ...

Page 9: ...SCHEMATIC DIAGRAM 4 3 SCHEMATIC DIAGRAM ...

Page 10: ...plate Timer starts rotating 3 2 volts AC is generated from the filament winding of the high voltage transformer This 3 2 volts is applied to the magnetron to heat the magnetron filament through two noise preventing choke coils A high voltage of approximately 2100 volts AC is generated in the secondary of the high voltage transformer which is increased by the action of the diode and charging of the...

Page 11: ...ity of the microwave radiation leakage emitted by the microwave oven should not exceed 5 mW cm2 Always start measuring of an unknown field to assure safety for operating personnel from radiation leakage NECESSARY MEASURING INSTRUMENTS TESTER VOLTS DC AC Ohmmeter Microwave survey meter Holaday HI 1500 HI 1501 Narda 8100 8200 Inch scale 600 cc non conductive material beaker glass or plastic inside d...

Page 12: ...than 1 inch sec 2 5 cm sec along the shaded area otherwise a false reading may result The test probe must be held with the grip portion of the handle A false reading may result if the operator s hand is befween the handle and the probe When testing near a corner of the door keep the probe perpendicular to the surface making sure the probe horizontally along the oven surface this may possibly cause...

Page 13: ... the final water temperature and the ambient temperature is 5 K The microwave power output P in watts is calculated from the following formula 4187 x T T is measured while the microwave generator is operating at full power Magnetron filament heat up time is not included about 3 sec The water is stirred to equalize temperature throughout the vessel prior to measuring the final water temperature Sti...

Page 14: ...OVAL 1 Discharge the high voltage capacitor 2 Disconnect the leadwire from magnetron high voltage transformer and capacitor 3 Remove the screw holding the high voltage transformer to the baseplate F FAN MOTOR ASSEMBLY REMOVAL 1 Discharge the high voltage capacitor 2 Disconnect the leadwire from fan motor noise filter and high voltage capacitor 3 Remove the two screws holding the the suction guide ...

Page 15: ...t of 5 mW cm2 With a 275 ml water load Make sure that gasket is rigidly attached to the magnetron To prevent microwave leakage tighten the mounting screws properly making sure there is no gap between the waveguide and the magnetron J REMOVING THE TURNTABLE MOTOR 1 Remove the turntable 2 Remove the turntable shaft VERY CAREFULLY 3 Lay the unit down on its back 4 Remove the turntable motor cover The...

Page 16: ...OF THE LATCH BOARD TO THE OVEN ASSEMBLY Mount the latch board to the oven assembly Adjust the latch board in the arrow direction so that oven door will not have any play in it when the door is closed Tighten the mounting screw Check for play in the door by pushing the door release button Door movement should be less than 0 5 mm 1 64 inch Don t push the door release button while making adjustment M...

Page 17: ...tion When the door is closed meter should indicate an closed circuit When the secondary switch operation is abnormal make the necessary adjustment or replace the switch only with the same type of switch C MONITOR SWITCH TEST Disconnect the wire lead from the monitor switch Connect the ohmmeter leads to the common COM and normally closed NC terminals of the switch The meter should indicate closed c...

Page 18: ...OVEN HIGH VOLTAGE TRANSFORMER Wire leads removed MAGNETRON Wire leads removed Approx 1 4 ohm Approx 90 ohm Less than 1 ohm Normal Infinite Normal Infinite Normal Less than 1 ohm Normal Infinite PRIMARY TERMINAL SECONDARY TERMINAL WINDING FILAMENT TERMINAL COMPONENTS TEST PROCEDURE RESULTS 1 Measure the resistance Ohm meter scale Rx1 Primary winding Secondary winding Filament winding 2 Measure the ...

Page 19: ... to terminal Normal Momentarily indicates several ohms and then gradually returns to infinite Normal Normal Abnormal Continuity Normal Continuity Abnormal Measure the resistance Ohm meter scale Rx1000 Terminal to case Measure the continuity Forward Ohm meter scale Rx10000 Measure the continuity Reverse Ohm meter scale Rx10000 HIGH VOLTAGE DIODE NOTE Some inexpensive meters may indicate infinite re...

Page 20: ...NOTE If the fuse is blown check the primary the secondary and the monitor switches H V D and H V C before replacing the fuse If the fuse is blown by improper switch operation replace the defective switch and the fuse at the same time Replace just the fuse if the switches operate normally Normal Abnormal ...

Page 21: ...al Normal Approx 100 200 Abnormal or several Note A is ON OFF switch B is power supply terminal of the timer motor C is defrost switch NOTE A MICROWAVE LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS SERVICED FOR ANY REASON MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION WHEN REMOVING THE WIRE LEADS FROM THE PARTS BE SURE TO GRASP THE CONNECTOR NOT THE WIRES A B A C 30 50 300 500 Turn ...

Page 22: ...d for a longer time period Do not use metallic ware for cooking except where noted in the cooking guide Do not use any type of cookware with metallic trimming CAUSE REMEDY Excessive weight on tray or improperly balanced Distribute food evenly Cook smaller portions and or use lighter weight cookware Turntable drags or makes noise TROUBLE SHOOTING CAUTIONS 1 Check grounding before checking for troub...

Page 23: ...former Malfunction of the monitor switch Replace fuse primary monitor and secondary switches Check continuity of monitor switch with door closed Check continuity of primary switch with door opened Disconnect one side of the wire lead connected from transformer to the high voltage capacitor and operate the unit Replace fuse TROUBLE 1 Oven lamp does not turn on when the timer knob is pushed with doo...

Page 24: ...CONDITION CHECK RESULT CAUSE REMEDY 1 Oven does not operate No continuity No continuity No continuity No continuity Malfunction of the primary switch Malfunction of the secondary switch Malfunction of the timer switch Faulty thermostat Adjust or replace Adjust or replace replace replace Check the continuity of the primary switch with door closed Check the continuity of the secondary switch with se...

Page 25: ...rn out Abnormal Abnormal Defective monitor resistor Defective AC relay Open the secondary winding of the high voltage transformer of faulty insulation of filament winding Replace Replace Replace Check the monitor resistor Check the AC realy Check H V transformer Normal Abnormal Shorted H V diode Replace Check H V diode Abnormal Faulty capacitor Replace Check H V capacitor Abnormal Faulty magnetron...

Page 26: ...DOOR PARTS LATCH BOARD PARTS CONTROL PANEL PARTS INTERIOR PARTS BASE PLATE PARTS OVEN CAVITY PARTS 6 1 EXPLODED VIEW INTRODUCTION ...

Page 27: ...6 2 DOOR PARTS 13552A 14890A 13213A 13720D 14026A 14970A WTT028 13581A 13536A 13650A ...

Page 28: ...6 3 CONTROLLER PARTS 26549T 24781T 249402 249401 23572A WTT021 ...

Page 29: ...6 4 OVEN CAVITY PARTS WTT011 35052M 36549S 33390G 34370T 35889A 33112U WTP013 WTT010 ...

Page 30: ...6 5 LATCH BOARD PARTS 466001 466003 WSZ085 466001 43500A ...

Page 31: ...TERIOR PARTS 568771 56930G WSZ062 56411A 50FZZA 56549F 56201A WTT028 WSZ002 54974S WTT037 55900A 50CZZH WSZ002 WTT028 54810C WSZ002 WTT021 30RMZZ 56912B 55262A 948501 56324A WSZ002 WTP004 969201 56201B 56851C ...

Page 32: ...6 7 BASE PLATE PARTS 56170D 63303A WSZ002 WTT021 63302A 65006B ...

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