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LG MH-704A, Service Manual

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LG MH-704A Service Manual Download Page 17

5-10

COMPONENTS

TEST PROCEDURE

RESULTS

FUSE

HEATER ELEMENT
(Wire leads removed.)

GRILL THERMOSTAT

OVEN THERMOSTAT
MAGNETRON
THERMOSTAT

Check for continuity of the fuse with an
multi-meter.

NOTE: If the fuse is blown, check the primary, the secondary, and the monitor
switches, H.V.D. and H.V.C. before replacing the fuse.
If the fuse is blown by improper switch operation replace the defective switch
and the fuse at the same time. Replace just the fuse if the switches operate
normally.

NOTE: Make sure heater is fully cooled when tested.

Measure the resistance.
(Multi-meter scale: Rx1)

Normal:
*Grill heater

Approx. 38 ohm
(at 20 ~ 30

o

C)

Normal: more than 0.5 Mohm

Normal               Abnormal

Measure the resistance with 500V-100M ohm
insulation resistance meter.

0°C~Approx.90°C   Approx.90°C

0°C~Approx.145°C Approx.145°C

Summary of Contents for MH-704A

Page 1: ...MICROWAVE GRILL OVEN SERVICE MANUAL MODEL MH 704A CAUTION BEFORE SERVICING THE UNIT READ THE SAFETY PRECAUTIONS IN THIS MANUAL ...

Page 2: ... D mm 18 kg approx 20 kg approx Microwave Power for Variable Cooking Power level MAX Full power throughout the cooking time MED HIGH approx 80 of Full power MEDIUM approx 60 of Full power DEFROST approx 40 of Full power LOW WARM approx 20 of Full power Grill COMBI Owner s manual Glass tray Rotating ring Grill rack 1 1 ITEM MODEL Power Requirement Power Output Microwave Frequency Magnetron Timer Ou...

Page 3: ... 10 8 12 13 5 11 1 INDICATORS 2 SET CLOCK Used to set the time of day 3 POWER Used to select the desired power level for cooking 4 AUTO DEFROST Used to select the auto weight defrost 5 AUTO COOK Used to cook the foods listed by one touch 6 STOP CLEAR Used to stop oven and clear all entries except time of day CHILD LOCK 7 DISPLAY WINDOW 8 KITCHEN TIMER 9 GRILL Used to select the grill cooking 10 CO...

Page 4: ... CHILD LOCK This oven has a CHILD LOCK feature TO SET CHILD LOCK Touch the pad Touch STOP pad L appear in the display TO CANCEL CHILD LOCK Touch the pad touch STOP pad L disappears 10 AUTO COOK Stop Set clock Set the correct time Stop Start Stop Desired auto cook category Desired cooking weight STOP STAGE 1 Set clock Stop Stop Desired defrost category Desired cooking weight Start Start Stop Grill ...

Page 5: ...SCHEMATIC DIAGRAM 4 3 ...

Page 6: ...ied to the filament of the magnetron WHEN THE OVEN IS SET AT ANY LEVEL EXCEPT MAXIMUM The micom controller controls the ON OFF time of relay 2 by the applied signal to vary the average output power of microwave oven as POWER LEVEL refer to page 1 1 One complete cycle of relay 2 is 22 seconds WHEN THE DOOR IS OPENED DURING COOKING Both the primary switch and relay 2 are cut off primary winding volt...

Page 7: ...MICROWAVE GRILL OVEN SERVICE MANUAL MODEL MH 704A CAUTION BEFORE SERVICING THE UNIT READ THE SAFETY PRECAUTIONS IN THIS MANUAL ...

Page 8: ...ich is graduated to 600 cc and place the beaker on the center of the turntable Set the energy leakage monitor to 2 450 MHz and use it following the manufacturer s recommended test procedure to assure correct result When measuring the leakage always use the 2 inch 5cm spacer supplied with the probe Operate the oven at its maximum output Measure the microwave radiation using and electromagnetic radi...

Page 9: ...than 1 inch sec 2 5 cm sec along the shaded area otherwise a false reading may result The test probe must be held with the grip portion of the handle A false reading may result if the operator s hand is between the handle and the probe When testing near a corner of the door keep the probe perpendicular to the surface making sure the probe horizontally along the oven surface this may possibly cause...

Page 10: ...mperature is 5 K The microwave power output P in watts is calculated from the following formula P is measured while the microwave generator is operating at full power Magnetron filament heat up time is not included about 3 sec The water is stirred to equalize temperature throughout the vessel prior to measuring the final water temperature Stirring devices and measuring instruments are selected in ...

Page 11: ...1 Discharge the high voltage capacitor 2 Disconnect the leadwire from magnetron high voltage transformer and capacitor 3 Remove the screw holding the high voltage transformer to the baseplate F FAN MOTOR ASSEMBLY REMOVAL 1 Discharge the high voltage capacitor 2 Disconnect the leadwire from fan motor noise filter and high voltage capacitor 3 Remove the two screws holding the the suction guide ASS Y...

Page 12: ...ter load Make sure that gasket is rigidly attached to the magnetron To prevent microwave leakage tighten the mounting screws properly making sure there is no gap between the waveguide and the magnetron J REMOVING THE TURNTABLE MOTOR 1 Remove the turntable 2 Remove the turntable shaft VERY CAREFULLY with a slotted screwdriver 3 Lay the unit down on its back 4 Remove the turntable motor cover The tu...

Page 13: ... OF THE LATCH BOARD TO THE OVEN ASSEMBLY Mount the latch board to the oven assembly Adjust the latch board in the arrow direction so that oven door will not have any play in it when the door is closed Tighten the mounting screw Check for play in the door by pushing the door release button Door movement should be less than 0 5 mm 1 64 inch Don t push the door release button while making adjustment ...

Page 14: ... closed meter should indicate an closed circuit When the secondary switch operation is abnormal make the necessary adjustment or replace the switch only with the same type of switch C MONITOR SWITCH TEST Disconnect the wire lead from the monitor switch Connect the ohmmeter leads to the common COM and normally closed NC terminals of the switch The meter should indicate closed circuit in the door op...

Page 15: ... RESULTS HIGH VOLTAGE TRANSFORMER Wire leads removed MAGNETRON Wire leads removed 1 Measure the resistance Ohm meter scale Rx1 and Rx100 Primary winding Secondary winding Filament winding 2 Measure the resistance Ohm meter scale Rx1000 Primary winding to ground Filament winding to ground 1 Measure the resistance Ohm meter scale Rx1 Filament terminal 2 Measure the resistance Ohm meter scale Rx1000 ...

Page 16: ... Terminal to case Measure the continuity Forward Ohm meter scale Rx10000 Measure the continuity Reverse Ohm meter scale Rx10000 Normal Momentarily indicates several ohms and then gradually returns to infinite Normal Infinite Normal Continuity Abnormal Infinite Normal Infinite Abnormal Continuity NOTE When testing the magnetron be sure to install the magnetron gasket in the correct position and be ...

Page 17: ...replacing the fuse If the fuse is blown by improper switch operation replace the defective switch and the fuse at the same time Replace just the fuse if the switches operate normally NOTE Make sure heater is fully cooled when tested Measure the resistance Multi meter scale Rx1 Normal Grill heater Approx 38 ohm at 20 30o C Normal more than 0 5 Mohm Normal Abnormal Measure the resistance with 500V 1...

Page 18: ...s removed Measure the resistance Ohm meter scale R x 1 Measure the resistance Ohm meter scale R x 1000 Normal Abnormal or several Ω Normal Approx 100 200 Ω Abnormal or several Ω NOTE A MICROWAVE LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS SERVICED FOR ANY REASON MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION WHEN REMOVING THE WIRE LEADS FROM THE PARTS BE SURE TO GRASP THE CONNECTO...

Page 19: ...el to discharge any static charge built up in your body CONDITION Microwave oven does not work Inserting many plug into one plug outlet and using them at the same time causes overloading Microwave oven plug is not inserted tightly Output power is too low Low AC input voltage Food temperature is too low Using metallic ware and allowing it to touch the oven wall Sparks occurring Inconsistent intensi...

Page 20: ...ing cooking cycle 11 Display time of day does not reappear when cooking is finished 12 Beep sound is not heard when correct key is touched 5 13 TROUBLE 1 The following visual conditions indicate a probable defective control circuit CONDITION CHECK RESULT CAUSE REMEDY 1 No input can be programmed Continuity No continuity Defective PCB assembly Loose connection Replace PCB assembly Connect them tigh...

Page 21: ...ch with door closed Check continuity of primary switch with door opened Disconnect one side of the wire lead connected from transformer to the high voltage capacitor and operate the unit Replace fuse TROUBLE 2 Oven does not operate at all Display window does not display any figures and no input is accepted NOTE All these switches must be replaced at the same time Refer to page 5 6 5 7 2 Fuse does ...

Page 22: ...ith door closed Check fan motor Check oven lamp Abnormal Abnormal Normal Defective fan motor Defective fan motor Replace fan motor Replace fan motor Loose connection Connection then tightly CONDITION CHECK RESULT CAUSE REMEDY Output is low Lower than 90 of rating voltage Normal Normal Abnormal Abnormal Measure the output power Disconnect the wire leads from relay 2 and check on and off time with m...

Page 23: ... Defective high voltage transformer Replace high voltage transformer Check H V transformer normal normal Abnormal Defective high voltage Diode Replace high voltage Diode Check H V diode Abnormal Defective high voltage capacitor Replace high voltage capacitor Check H V capacitor Abnormal Defective magnetron Replace magnetron Check Magnetron TROUBLE 5 No microwave oscillation even though oven lamp a...

Page 24: ...unction the heater Replace Replace TROUBLE 6 Oven does not cook properly when programmed for the set power level Operates properly on HIGH CONDITION CHECK RESULT CAUSE REMEDY Output is full when you set lower power level Abnormal Disconnect the wire leads from relay 2 and check continuity relay 2 Operate the unit Defective P C B assembly Replace P C B assembly NOTE Make sure the wore leads correct...

Page 25: ...DOOR PARTS LATCH BOARD PARTS CONTROL PANEL PARTS INTERIOR PARTS BASE PLATE PARTS OVEN CAVITY PARTS 6 1 EXPLODED VIEW INTRODUCTION ...

Page 26: ...6 2 13720D 13806F 13581A 14970A 14026A 13552A 13536A 15006A 13213A 14890A DOOR PARTS ...

Page 27: ...6 3 WTP018 26638A 23572A 24781M 268711 CONTROL PANEL PARTS ...

Page 28: ...6 4 33112U 35300A 348101 35264A 35301A WTT021 WTT021 WTT010 348102 33550H WMT002 33390G 35889A 34960A 33052M 36549S 34036W WTP013 34370T 35026G WTT011 OVEN CAVITY PARTS ...

Page 29: ...6 5 WSZ085 466003 466001 43501A 43500A 44510A 466001 LATCH BOARD PARTS ...

Page 30: ... WSZ002 WTT028 WSZ002 WSZ062 50FZZA WSZ002 WTT037 WSZ002 50CZZH 56324A 55262A 54810C 56851C 56851D 55900A 56549F 56411A 56201A 56930V 948502 56930G 568771 54974S 56912B 948501 56930M WTP004 WSZ112 54826A INTERIOR PARTS ...

Page 31: ...6 7 56170D 63302A 63303A WTT021 WSZ002 WSZ062 WTT030 647781 948503 BASE PLATE PARTS ...

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