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LG MC-807WR, Service Manual

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LG MC-807WR Service Manual Download Page 22

5-12

COMPONENTS

TEST PROCEDURE

RESULTS

CIRCULATION MOTOR
(Wire leads removed)

NOTE:
*(     ) = WIRE COLOR

RELAY 4, 6 OF P.C.B
(Disconnect the 9 pin
connector from P.C.B)
See Schematic Dagram on
page 4-3)

RELAY 2, 3, 5 OF P.C.B
(Wire leads removed.)
RY2 : Microwave
RY3 : Grill
RY5 : Convection

Normal : COM-230V : Approx. 150 

Ω

Abnormal : Infinite or several ohm.

NOTE :   

A MICROWAVE ENEGRY LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS

SERVICED FOR ANY REASON.
MAKE SURE THE WIRE LEADS ARE CORRECT POSITION.
WHEN REMOVING THE WIRE LEAD FROM THE PARTS, BE SURE TO GRASP THE

CONNECTOR, NOT THE WIRES.

Cooking Start             OFF

Cooking Start             OFF

COM
(YL)

230V(BL)

CN2

1

3

5

7

9

Relay 4

Relay 6

Relay 2 Relay 3 Relay 5

Summary of Contents for MC-807WR

Page 1: ...MICROWAVE OVEN SERVICE MANUAL MODEL MC 807WR CAUTION BEFORE SERVICING THE UNIT READ THE SAFETY PRECAUTIONS IN THIS MANUAL Website http biz lgservice com P NO 3828W5S4528 January 2005 Printed in Korea ...

Page 2: ...r and other damage 4 damage to or loosening of hinges and latches 5 evidence of dropping or abuse C Before turning on microwave power for any service test or inspection within the microwave generating compartments check the magnetron wave guide or transmission line and cavity for proper alignment integrity and connections D Any defective or misadjusted components in the interlock monitor door seal...

Page 3: ...TING SEQUENCE 4 2 SCHEMATIC DIAGRAM 4 3 CIRCUIT DESCRIPTION 4 4 SERVICE INFORMATION 5 1 TOOLS AND MEASURING INSTRUMENTS 5 1 MICROWAVE LEAKAGE TEST 5 1 MEASUREMENT OF MICROWAVE POWER OUTPUT 5 3 DISASSEMBLY AND ADJUSTMENT 5 3 INTERLOCK CONTINUITY TEST 5 7 COMPONENT TEST PROCEDURE 5 8 TROUBLE SHOOTING 5 13 EXPLODED VIEW 6 1 REPLACEMENT PARTS LIST 7 1 CONTENTS ...

Page 4: ...wer for Variable Cooking Power level MAX 900W Full power throughout the cooking time MED HIGH 720W approx 80 of Full power MEDIUM 540W approx 60 of Full power DEFROST 360W approx 40 of Full power LOW WARM 180W approx 20 of Full power CONVECTION Max 250 C GRILL COMBINATION Owner s manual Cook book Glass turntable Rotating ring Grill rack Convection rack Metal tray 1 1 ITEM MODEL Power Requirement P...

Page 5: ...tron be assembled to the waveguide and cavity Never operate the magnetron unless it is properly installed Be sure that the magnetron gasket is properly installed around the dome of the tube whenever installing the magnetron 2 1 CAUTIONS Unlike other appliances the microwave oven is high voltage and high current equipment Though it is free from danger in ordinary use extreme care should be taken du...

Page 6: ...to prevent interference 8 Do not touch the front glass during or after cooking of the Grill and Combination mode This glass is very hot during heater operating 9 Do not operate the oven at microwave and combination mode with Grill rack placed in the cavity when the oven is empty EARTHING INSTRUCTIONS This microwave oven is designed to be used in a fully earthed condition It is imperative therefore...

Page 7: ...DEFROST Used to select the auto weight defrost 7 QUICK DEFROST Used to defrost quickly 1Lb 8 START Q START To quickly set the cooking time directly 9 STOP CLEAR Used to stop oven and clear all entries except time of day 10 DIAL To select convection temperature change cooking time and weight Turntable Rotating Ring Oven Front Plate Window Door Screen Safety Door Lock System Metal Tray High Rack Low...

Page 8: ...Function Grill Desired cooking time Start Desired cooking time Start Stop Clear Function Convection Desired convection temp 40 C 100 C 250 C Start Stop Clear Function Convection Desired convection temp 40 C 100 C 250 C Start Stop Clear Desired minute Start Stop Clear Function Combi 1 Desired cooking time Start Stop Clear Desired defrost category Food weight Stop Clear Desired Auto Roast category S...

Page 9: ...SCHEMATIC DIAGRAM 4 3 ...

Page 10: ...etron WHEN THE OVEN IS SET AT ANY LEVEL EXCEPT MAXIMUM The micom controller controls the ON OFF time of relay 2 by the applied signal to vary the average output power of microwave oven as POWER LEVEL refer to page 1 1 One complete cycle of relay 2 is 22 seconds WHEN THE DOOR IS OPENED DURING COOKING Both the primary switch and relay 2 are cut off primary winding voltage of the high voltage transfo...

Page 11: ...ich is graduated to 600 cc and place the beaker on the center of the turntable Set the energy leakage monitor to 2 450 MHz and use it following the manufacturer s recommended test procedure to assure correct result When measuring the leakage always use the 2 inch 5cm spacer supplied with the probe Operate the oven at its maximum output Measure the microwave radiation using and electromagnetic radi...

Page 12: ...e test probe must be removed no faster than 1 inch sec 2 5 cm sec along the shaded area otherwise a false reading may result The test probe must be held with the grip portion of the handle A false reading may result if the operator s hand is between the handle and the probe When testing near a corner of the door keep the probe perpendicular to the surface making sure the probe horizontally along t...

Page 13: ...ature is 5 K The microwave power output P in watts is calculated from the following formula 4187 X T 0 88 X T2 T0 X M T T2 Temperature after heating T0 Temperature of bowl M Weight of bowl is measured while the microwave generator is operating at full power Magnetron filament heat up time is not included The water is stirred to equalize temperature throughout the vessel prior to measuring the fina...

Page 14: ...h voltage transformer and capacitor 3 Remove the screw holding the high voltage transformer to the baseplate F AIR DUCT ASSEMBLY REMOVAL 1 Disconnect the leadwire from lamp and MGT thermostat 2 Remove the mounting screw to the magnetron G MAGNETRON REMOVAL 1 Disconnect the leadwire from the high voltage transformer and high voltage capacitor 2 Carefully remove the mounting screws holding the magne...

Page 15: ... high voltage diode earth screw 4 Remove the screw holding the high voltage capacitor bracket J THE TURNTABLE MOTOR REMOVAL 1 Remove the turntable 2 Remove the turntable shaft VERY CAREFULLY with a slotted screwdriver 3 Lay the unit down on its back 4 Remove the turntable motor cover The turntable base cover is easily removed by pinching the six parts with a wire cutting 5 Disconnect the leadwire ...

Page 16: ...evious page 2 Remove screws which hold the PCB SUB ASS Y to the control panel 3 Take off the PCB SUB ASS Y from the control panel M INTERLOCK SYSTEM 1 INTERLOCK MECHANISM The door lock mechanism is a device which has been specially designed to eliminate completely microwave activity when the door is opened during cooking and thus to prevent the danger resulting from the microwave leakage 2 MOUNTIN...

Page 17: ... closed meter should indicate an closed circuit When the secondary switch operation is abnormal make the necessary adjustment or replace the switch only with the same type of switch C MONITOR SWITCH TEST Disconnect the wire lead from the monitor switch Connect the ohmmeter leads to the common COM and normally closed NC terminals of the switch The meter should indicate closed circuit in the door op...

Page 18: ... RESULTS HIGH VOLTAGE TRANSFORMER Wire leads removed MAGNETRON Wire leads removed 1 Measure the resistance Ohm meter scale Rx1 and Rx100 Primary winding Secondary winding Filament winding 2 Measure the resistance Ohm meter scale Rx1000 Primary winding to ground Filament winding to ground 1 Measure the resistance Ohm meter scale Rx1 Filament terminal 2 Measure the resistance Ohm meter scale Rx1000 ...

Page 19: ... Terminal to case Measure the continuity Forward Ohm meter scale Rx10000 Measure the continuity Reverse Ohm meter scale Rx10000 Normal Momentarily indicates several ohms and then gradually returns to infinite Normal Infinite Normal Continuity Abnormal Infinite Normal Infinite Abnormal Continuity NOTE When testing the magnetron be sure to install the magnetron gasket in the correct position and be ...

Page 20: ...n by improper switch operation replace the defective switch and the fuse at the same time Replace just the fuse if the switches operate normally NOTE Make sure heater is fully cooled when tested Measure the resistance Multi meter scale Rx1 Normal Grill heater Approx 42 ohm at 20 30o C Convection heater Approx 40 ohm at 20 30 C Normal more than 0 5 Mohm Normal Abnormal Measure the resistance with 5...

Page 21: ...R x 1 Measure the resistance Ohm meter scale R x 1000 Normal Approx 200 400 ohm Abnormal Infinite or several ohm Normal Approx 10 20 kohm Abnormal Infinite or several ohm NOTE A MICROWAVE LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS SERVICED FOR ANY REASON MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION WHEN REMOVING THE WIRE LEADS FROM THE PARTS BE SURE TO GRASP THE CONNECTOR NOT T...

Page 22: ...rowave RY3 Grill RY5 Convection Normal COM 230V Approx 150 Ω Abnormal Infinite or several ohm NOTE A MICROWAVE ENEGRY LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS SERVICED FOR ANY REASON MAKE SURE THE WIRE LEADS ARE CORRECT POSITION WHEN REMOVING THE WIRE LEAD FROM THE PARTS BE SURE TO GRASP THE CONNECTOR NOT THE WIRES Cooking Start OFF Cooking Start OFF COM YL 230V BL CN2 1 3 5 7 9 Rela...

Page 23: ...el to discharge any static charge built up in your body CONDITION Microwave oven does not work Inserting many plug into one plug outlet and using them at the same time causes overloading Microwave oven plug is not inserted tightly Output power is too low Low AC input voltage Food temperature is too low Using metallic ware and allowing it to touch the oven wall Sparks occurring Inconsistent intensi...

Page 24: ... Display counts down too fast while cooking 10 Each indicator light does not turn on after setting cooking cycle 11 Display time of day does not reappear when cooking is finished 12 Beep sound is not heard when correct key is touched 5 14 TROUBLE 1 The following visual conditions indicate a probable defective control circuit CONDITION CHECK RESULT CAUSE REMEDY 1 Some inputs cannot be programmed Ev...

Page 25: ...ch with door closed Check continuity of primary switch with door opened Disconnect one side of the wire lead connected from transformer to the high voltage capacitor and operate the unit Replace fuse TROUBLE 2 Oven does not operate at all Display window does not display any figures and no input is accepted NOTE All these switches must be replaced at the same time Refer to page 5 6 5 7 2 Fuse does ...

Page 26: ...uity of secondary switch with door closed Check fan motor Check oven lamp Abnormal Abnormal Normal Defective fan motor Defective oven lamp Replace fan motor Replace oven lamp Loose connection Connection then tightly CONDITION CHECK RESULT CAUSE REMEDY Output is low Lower than 90 of rating voltage Normal Normal Abnormal Abnormal Measure the output power Disconnect the wire leads from relay 2 and ch...

Page 27: ... Defective high voltage transformer Replace high voltage transformer Check H V transformer normal normal Abnormal Defective high voltage Diode Replace high voltage Diode Check H V diode Abnormal Defective high voltage capacitor Replace high voltage capacitor Check H V capacitor Abnormal Defective magnetron Replace magnetron Check Magnetron TROUBLE 5 No microwave oscillation even though oven lamp a...

Page 28: ...function the heater Replace Replace TROUBLE 6 Oven does not cook properly when programmed for the set power level Operates properly on HIGH CONDITION CHECK RESULT CAUSE REMEDY Output is full when you set lower power level Abnormal Disconnect the wire leads from relay 2 and check continuity relay 2 Operate the unit Defective P C B assembly Replace P C B assembly NOTE Make sure the wore leads correc...

Page 29: ...INTERIOR PARTS OVEN CAVITY PARTS DOOR PARTS LATCH BOARD PARTS CONTROL PANEL PARTS BASE PLATE PARTS 6 1 EXPLODED VIEW INTRODUCTION EV ...

Page 30: ...14026A 13552A 13213A 14890A 13720D 15006A NSP NSP NOT SERVICE PARTS DOOR PARTS EV CHANGED THE PART IN THE SECTION OR CIRCUIT DOOR FRAME SEAL TAPE Stock New Parts DESCRIPTION DOOR FRAME 3213W1A028S Model No MC 807WR MC 807WR 01 ...

Page 31: ...6 3 268711 24781S 23790D 23572A 250202 249401 250201 249402 250203 WTP015 WTP004 CONTROL PANEL PARTS EV ...

Page 32: ...0 35301A 348101 35300A 348102 33550H WMT002 33052M 34930R 34370T 34271A 35889A 33390G 33390M 35026G 35026C 33650T 36549S WTT011 WTP013 54974A WTT021 34960R 343501 34370Z WTP013 36549R 34810R WTT011 WSZ092 WSZ092 OVEN CAVITY PARTS EV ...

Page 33: ...6 5 466001 43500A 466001 43501A WSZ085 466003 44510A LATCH BOARD PARTS EV ...

Page 34: ...Z002 54810C WTT028 50CZZH 50FZZA WSZ002 WTP004 56912B 56930M 55262A 948501 56201A 55900N 53504A 54810S WNH002 56322A 54975G WTT022 WTT010 36549C WNH003 WWP008 WWS005 33808A 55300S 56208A 55900C WSZ185 34930W 54350S 948502 WMT002 WSZ002 56851D 54620A Button Head Torx style 2 INTERIOR PARTS EV ...

Page 35: ...6 7 WSZ062 WTT021 63302A 63303A 56170D WSZ002 WTT030 647781 BASE PLATE PARTS EV ...

Page 36: ...2A 1B71961E R 1B71961A 33390M TRAY METAL 3390W2P002F R 33550H COVER HEATER 3550W2A076A R 33650T HANDLE ROTISSERIE 2B72896A R 33808A COVER BACK 3550W1A072A R 34271A BAR ASSEMBLY 4271W3A001B R 34370T SHAFT TURN TABLE 3B72373E R 34370Z SHAFT ROTISSERIE 4370W3Z004A R 348101 BRACKET HEATER 4810W3G082A R 348102 BRACKET HEATER 4810W4G066A R 34810R BRACKET MOTOR 4810W3N026A R 34930R HOLDER COOK AUXILIARY ...

Page 37: ...1M 568771 HARNESS 6877W1A075K 6877W1A075H R 568772 HARNESS 6877W3A009A R 56912B LAMP DRAWING 6912W3B002D 6912W3B002J R 6912W3B002D 56930M THERMOSTAT 6930WRT003B 6930W1A003K R 63302A BASE PLATE 3302W1A029A 3302W1A008B R 63303A BASE PLATE ASSEMBLY 3303W1A014A 3303W1A011G R 647781 LEG 4B75290A R 948501 CUSHION 3B72244T R 948502 CUSHION 4B73438W 4B73438A R WMT002 SCREW MACHINE TRUSS HEAD 1MTC0402432 R...

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