LG GR-559JPA Service Manual Download Page 43 | Manualshive

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Summary of Contents for GR-559JPA

Page 1: ...CAUTION BEFORE SERVICING THE UNIT READ THE SAFETY PRECAUTIONS IN THIS MANUAL MODEL GR 559JPA REFRIGERATOR SERVICE MANUAL COLOR SUPER WHITE http biz lgservice com Ref No GR 652JPA ...

Page 2: ...vent electric shock unplug prior to servicing 3 In case of testing with power on wear rubber gloves to prevent electric shock 4 If you use any appliances check regular current voltage and capacity 5 Don t touch metal products in cold freezer with wet hand It may cause frostbite 6 Prevent water flowing to electric elements in mechanical parts 7 When you stand up during observing the lower part with...

Page 3: ...ration is over add the quantity in grams of R 134a to the refrigerant system Remember that every system has an exact quantity of R 134a with a tolerance of 5 grams that can be added Figure 4 Before performing this operation if the vacuum pump and refilling cylinder are connected make sure that the valve placed between the vacuum pump and refilling tube are closed to keep the Freon for adding to th...

Page 4: ...794 H WithoutHandle WithoutHandle NET WEIGHT kg 97 96 FREEZER Knob Dial REFRIGERATOR Micom Control DEFROSTING SYSTEM Full Automatic Heater Defrost OUT CASE Pre Coated Metal INNER CASE A B S INSULATION Cyclo Pentane Foam FREEZER 1 EA REFRIGERATOR 2 EA VEGETABLE TRAY Drawer Type EGG TRAY 1 Piece 2 ICE TRAY 1 Piece 2 ICE BANK 1 Piece COMPRESSOR P T C Starting Type EVAPORATOR Fin Tube Type CONDENSER W...

Page 5: ...thoutHandle WithoutHandle NET WEIGHT kg 95 94 FREEZER Knob Dial REFRIGERATOR Micom Control Full Automatic Heater Defrost OUT CASE Pre Coated Metal INNER CASE A B S INSULATION Cyclo Pentane Foam FREEZER 1 EA REFRIGERATOR 2 EA VEGETABLE TRAY Drawer Type EGG TRAY 1 Piece 2 ICE TRAY 1 Piece 2 ICE BANK 1 Piece COMPRESSOR P T C Starting Type EVAPORATOR Fin Tube Type CONDENSER Wire Condenser REFRIGERANT ...

Page 6: ...s shown above Egg Storage Rack Dairy Conner Refrigerator Door Rack Freezer Door Rack Leveling Screw Vegetable Drawer Base Cover FREEZER COMPARTMENT Lamp Shelf Extra Shelf Optional Deodorizer Optional Vitamin Vegetable Drawer Optional Shelves Lamp Fresh Zone Optional REFRIGERATOR COMPARTMENT Freezer Temperature Control Dial Twisting Ice Serve Optional or General Type Ice Making Optional ...

Page 7: ...zer Optional Vitamin Vegetable Drawer Optional Vegetable Drawer Shelves Lamp Fresh Zone Optional REFRIGERATOR COMPARTMENT Freezer Temperature Control Dial Twisting Ice Serve Optional or General Type Ice Making Optional Extra Shelf Optional NOTE This guide covers several different models The refrigerator you have purchased may have some or all of the features shown above ...

Page 8: ...u u GR 652 712 8 NOTE This guide covers several different models The refrigerator you have purchased may have some or all of the features shown above ...

Page 9: ...d is pressed The pad returns to its original position when the glass is removed and the water stops its flow Tab Groove CONNECTING PART WATER TANK LOCK DIAL CAP HANDLE TAB HOLE HOLDER RING BOTTLE HOLDER MOTOR INSIDE DISPENSER GRILLE DRIP TRAY PAD WATER TANK CAUTION 1 Do not use anything other than water including soft drinks milk and juices 2 Hot water needs to be cooled before being put in the wa...

Page 10: ...e the cap 2 Clean the inside and outside of the water tank with dishwashing detergent and rinset horoughly under running water Other Parts Remove the cap and clean the cap and connecting part with a mild detergent and rinse thoroughly CAUTION 1 Use lukewarm water when cleaning 2 Do not use anything other than water If it is used with soft drinks put water in the water tank and discharge three or f...

Page 11: ...WITCH 1 To remove the door switch pull out it with a type driver as shown in figure 9 2 Disconnect the lead wire from the switch 3 3 FAN AND FAN MOTOR 1 Remove the freezer shelf 2 Remove the Cover Lamp F and Case Lamp by loosening 1 screw fixed to ceiling of Inner Case 3 Remove the Grille by pulling it out 4 Pull out the Shroud and remove the Fan Motor Assy by loosening 2 screws 5 Pull out the fan...

Page 12: ...r inserting finger into the inside hole as shown in figure 16 3 Remove the lamp by turning it counterclockwise 4 Assemble in reverse order of disassembly Replacement bulb must be the same specication as original 3 5 2 Refrigerator room lamp 1 Unplug the power cord from the outlet 2 Remove refrigerator shelves 3 Remove the room lamp lid by taking down while pulling forward with your hands as shown ...

Page 13: ...For normal operation of single phase induction motor in the starting operation flows in both main coil and sub coil After the starting is over the current is cut off in subcoil The proper features of PTC play the above all roles So PTC is used as a starting device of motor 4 2 3 PTC Applied Circuit Diagram According to Starting Method of Motor 4 2 4 Motor Restarting and PTC Cooling 1 For restartin...

Page 14: ...s by heating the heater inside OLP and OLP protects Motor by cutting off current which flows to Compressor Motor 4 3 2 Role of OLP 1 OLP is attached to Hermetic Compressor used to Refrigerator and Show Case and prevents Motor Coil from being started in the Compressor 2 Do not turn the Adjust Screw of OLP in any way for normal operation of OLP Composition and connection Diagram of OLP 14 CONTACTING...

Page 15: ...u u GR R652 R712 S652 S712 652P 712P u u GR 652 712 NOTE 1 This is a basic diagram and specifications vary in different localities 5 CIRCUIT DIAGRAM 15 ...

Page 16: ...dvise the customer to use a regular Trans Replace Compressor OLP works within 30 sec in forcible OLP operation by turning instant power on and off Components start in the voltage of Rating Voltage 10 below Applied voltage isn t in the range of Rating Voltage 10 Check the resistance among M C S C and M S in Motor Compressor Check the resistance of two terminals in PTC Starter Check if applying a re...

Page 17: ...istone Bridge Figure 22 Separate the OLP from Compressor and check resistance value between two terminals of OLP with a Tester Figure 23 Observation value is 220V 50Hz 47Ω 30 220 240V 50Hz 47Ω 30 110 115V 60Hz 6 8Ω 30 220V 60Hz 47Ω 30 127V 60Hz 22Ω 30 The resistance value is 0 or several hundreds Ω The value is Check another electric components Replace OLP Check another electric components Replace...

Page 18: ...ressor Replace the compressor Replace each component Raise the voltage Replace each component Cause Check if current flows to starting devices Check current flowing in sub coil of Compressor Check capacity of OLP The items described above are normal Cooling ability is poor Fan motor doesn t run Much frost are sticked to the EVAPORATOR Poor contacting Coil is shorted Shorted Replace each component ...

Page 19: ...ten or check if the door is closed up it firmly Dew forms Check if ambient temperature and humidity Wipe dew with a dry cloth This happening in the Out Case of surroumcling air are high is solved in low temperature and humidity naturally Is the gap in the door packed Fill up the gap Abnormal Is the set positioned in a firm and even place Adjust the Adjust Screw and position noise generates in the ...

Page 20: ...re Normal cooling is possible don t get cold formed when injecting Refrigerant at all of regular amount PARTIAL Freeze room and Flowing sound of Refrigerant A little high Normal discharging of CLOG Refrigerator is heard and frost forms more than refrigerant don t get cold in inlet only ambient The capillary tube is faulty normally temperature WHOLE Freezer and Flowing sound of Refrigerant Equal to...

Page 21: ...ge without fail 1 gauge of charging M C vacuum Perform vacuum operation until a proper 1 degree is within 1 Torr vacuum degree is built up 2 If the vacuum degree of the cycle inside is If a proper vacuum degree isn t built up 2 10 Torr below for low pressure and 20 Torr check the leakage from 2 for high pressure it says no vacuum the Cycle Pipe line part and 2 leakage state Quick Coupler Connectin...

Page 22: ...d in it is set to Medium Each time the button is pushed it is set to Medium Medium High High Low Medium Low Medium in order 2 When the power is initially applied or restored after a power failure it is automatically set to Medium 7 DESCRIPTION OF FUNCTION CIRCUIT OF MICOM 22 u GR R652 R712 u GR S652 S712 u GR 652P 712P u GR 652 712 Temp Medium Medium Control Low Low Medium High High TEMP C 6 4 3 2...

Page 23: ...d then the all LEDs are kept on 2 While the LED turns on as described above the sensor detects the location of the food and so on 7 1 4 CONTROL OF VARIABLE SPEED FAN IN THE FREEZER COMPARTMENT 1 Fan motor in the freezer compartment shall change from standard to high speed rpm in order to increase cooling speed and load corresponding speed 2 Hign speed rpm is only used for the initial power applica...

Page 24: ... defrosting starts the defrosting error code is displayed Refer to 7 1 10 Error Diagnostic Mode 4 With the defective defrosting sensor cut or short circuited wire the defrosting will not be performed 7 1 9 SEQUENTIAL OPERATION OF ELECTRIC COMPONENTS The electric components such as the comp defrosting heater and cooling fan start sequentially to avoid the noise and damage to the part which may resu...

Page 25: ...gerator while the remaining LEDs are off 25 u GR R652 R712 u GR S652 S712 u GR 652P 712P NO Error Error Code Cause State of Operation with Error Display Comp Cooling fan Defrostingheater 1 2 3 4 Faulty refrigerator R sensor Faulty defrosting sensor Faulty Room temperature sensor in the main PCB Defrosting failure r d when checking LED the error code display all off H Cut or short circuited wire of...

Page 26: ...ed by the refrigerator temp indication LED on the display of the refrigerator while the remaining LEDs are off 26 R1 R2 R3 R4 u GR 652 712 NO Error Error Code Display Cause State of Operation with Error R1 R2 R3 R4 Comp Coolingfan Defrosting heater ON OFF 1 2 3 Faulty refrigerator R sensor on the control box of the refrigerator Faultydefrostingsensor Defrosting failure Cut or short circuited wire ...

Page 27: ...button 1 Continuous operation of the comp once 2 Continuous operation of the freezer fan 3 Defrosting heater OFF 4 Every display LED ON TEST 2 Push the test button 1 Comp OFF Reset if the temp of once while in the 2 Freezer fan OFF the defrosting sensor TEST MODE 1 3 Defrosting heater ON is 13 C or above 4 Every display LED OFF except the refrigerator temp status LEDs Reset Push the test button Re...

Page 28: ...mposed of the CIRCUIT supplying POWER 12Vdc to DISPENSER PUMP MOTOR Voltage of each part is as follows VA1 is a part preventing from over voltage and noise 28 PART Ⓐ PART both ends of VA1 both ends of CE1 both ends of CE2 both ends of CC2 VOLTAGE 220 Vac 17 Vdc 12 Vdc 5 Vdc PART Ⓑ PART both ends of 2nd part both ends of CE6 both ends of CE7 VOLTAGE 13 Vdc 15 Vdc 12 Vdc ...

Page 29: ... is changed 7 2 3 RESET CIRCUIT The RESET circuit is for allowing all the functions to start at the initial conditions by initializing various parts including the RAM inside the MICOM IC1 when the power is initially supplied or the power supply to the MICOM is restored after a momentary power failure For the initial 10ms of power supply LOW voltage is applied to the MICOM RESET terminal During a n...

Page 30: ...or 7 minutes or longer the lamp of the freezer refrigerator turns off automatically 30 High RPM High RPM Load Type COMP NO 16 NO 12 NO 10 NO 15 NO 14 NO 13 NO 11 1V or below 12V Defrosting Heater Lamp Freezer Fan Motor Standard RPM Double cooling Fan Motor R FAN R Lamp Freezer Fan Motor HIGH RPM Measurement Location IC5 Condition ON OFF ...

Page 31: ...the button on the display is pushed Alarm for open door beep beep beep OFF IC1 0 V IC1 0 V Measure ment Location Condition 0 V 5 V 0 V 5 V 0 5 s 0 5 s 1 9kHz Beep OFF 0 1 s 0 5 s 0 V 5 V 0 V 5 V 1 9 kHz Beep PIN NO 15 Closed 0 V Open 5 V Freezer Refrigerat Door Measurement Location A B ...

Page 32: ...nd the indoor temperature for compensating for the surrounding temperature into MICOM OPENING or SHORT state of each TEMPERATURE SENSOR are as follows 32 SENSOR CHECK POINT NORMAL 30 C 50 C SHORT CIRCUITED OPEN Refrigerator Sensor POINT Voltage Defrosting Sensor POINT Voltage 0 5 V 4 5 V 0 V 5 V RoomTemperatureSensor POINT Voltage A B C ...

Page 33: ...ircuits for less cooling and overcooling compensation in a refrigerator compartment The above OPTION circuit is to compensate refrigerator temperature by simply cutting during service 33 CUT OVER COOLING LESS COOLING COMPENSATION COMPENSATION REFRIGERATOR TEMPERATURE REMARKS JCR1 JCR2 JCR3 JCR4 COMPENSATION VALUES CUT 1 C CUT CUT 2 C CUT 1 C CUT CUT 2 C CUT CUT 0 C CUT CUT 0 C CUT CUT CUT 1 C CUT ...

Page 34: ...LAY LIGHT ON CIRCUIT The circuit shown above is to determine whether a function control key on the operation display is pushed and to turn on the corresponding function indication LED LED Module The drive type is the scan type 34 ...

Page 35: ...verse rotate for 0 5 second 35 A FORWARD A REVERSE STOP ROTATE STOP ROTATE STOP PUMP S W OPERATION PUMP MOTOR OPERATION PUMP S W PART both ends of CC11 H L H H H NO 11 of IC1 H H H L H PUMP MOTOR NO 12 of IC1 H L H H H PART VOLTAGE CHECK as MULTIMETER 0V 12V 0V 12V 0V connect Ⓐ Ⓑ 0 6 sec 0 5 sec RELEASE PRESS A FORWARD ROTATE STOP A REVERSE ROTATE CHECK POINT MOTOR OPERATION STATE ...

Page 36: ...speed Measure the F SENSOR SUPER FROST SENSOR R1 R2 SENSOR after disconnect CON5 of PWB ASSY MAIN TEMPERATURE SENSOR RESISTANCE OF FREEZER RESISTANCE OF REFRIGERATOR SENSOR DEFROST SENSOR 20 C 22 3 KΩ 77 KΩ 15 C 16 9 KΩ 60 KΩ 10 C 13 0 KΩ 47 3 KΩ 5 C 10 1 KΩ 38 4 KΩ 0 C 7 8 KΩ 30 KΩ 5 C 6 2 KΩ 24 1 KΩ 10 C 4 9 KΩ 19 5 KΩ 15 C 3 9 KΩ 15 9 KΩ 20 C 3 1 KΩ 13 KΩ 25 C 2 5 KΩ 11 KΩ 30 C 2 0 KΩ 8 9 KΩ 40...

Page 37: ...locked If pass less than 7 minutes OLP PTC is poor Replace OLP PTC after stop of COMP don t COMPRESSOR RELAY is Replace MAIN PWB RY1 press it and stand by poor THE CONNECTING WIRE Certify the black wire of MAIN is poor PWB CONNECTOR CON2 2 Whether refrigerant leaks or Measure the amount of frost Refrigerant leakage Remedy the leaking part leaks or not sticking on EVA and the and reaching Refrigera...

Page 38: ... is NO DEFROSTING 1 HEATER emit heat PRESS TEST KEY on MAIN HEATER disconnection Replace HEATER poor on MAIN PWB three times forced DEFROSTING TEMPERATURE FUSE Replace TEMPERATURE disconnection FUSE Connection is poor Certify EVA connection and wire of MAIN PWB CONNECTOR DEF SENSOR is poor Replace DEF SENSOR HEATER RELAY is poor Replace RY5 of MAIN PWB 2 DRAIN PIPE blocking Certify DRAIN PIPE DRAI...

Page 39: ...7 5 MAIN PWB ASS Y AND PARTS LIST 7 5 1 MAIN PWB ASS Y In the case of GR R652 R702 203V model P No of main ASS Y is used as 6871JB1270W 39 ...

Page 40: ...7 5 2 REPLACEMENT PARTS LIST 40 ...

Page 41: ...7 5 3 PWB ASS Y DISPLAY AND PARTS LIST 41 ...

Page 42: ...7 6 PWB DIAGRAM 42 ...

Page 43: ... 43 ...

Page 44: ... EXPLODED VIEW REPLACEMENT PARTS LIST 44 106A 304A 406B 104A 106A 315A 283B 282B 103C 281B 501F 323B 328A 329C 420A 319A 315B 315B 315C 318A 314A 307A 312A 317A 310A 120A 327A 129A 158A 158B 409A 281A 604G 319C 604E 501A 501K 501B C 410G 411A 328B 401A 309A 308A 282J 158C 103B 103A 158F 410J 105A 301A 418A 409B 158C 120A 409B 407A 324A 410J EV ...

Page 45: ...u u GR R652 R712 GR S652 S712 GR 652P 712P 45 151A 151B 152B 140A 152A 155B 154A 149C 149B 141B 141C 141D 140B 125A 125H 149A 149A 330B 405C 404A 405A 332A 125A 131A 141D 151A 329A 131A 131C EV ...

Page 46: ... 200A 201A 201A 201A 243A 243B 243A 243B 244C 244A 243A 243B 244A 244C 210A 210B 212G 503B 503C 212C 212A 210A 210B 212G 212C 212A 503B 503C 233A 230A 231A 231A 231A 212C 212A 212B 212D 244A 244C 244B 244D 231A 201A 201A 243A 243B 244A 244C 212G 210A 210B 503B 503C 212C 212A 212A 231A 212G 212A 210A 210B 503B 503C EV ...

Page 47: ...49C 149B 140B 233A 230A 203A 200A 210A 210B 231A 201A 235A 131A 131C 212G 212C 212A 125A 125H 140A 149A 149A 330B 405C 404A 329A 405A 332A 125A 131A 205A 205A 241D 241A 241D 241A 151A 151A 151B 155B 243A 243B 244A 244C 503C EV ...

Page 48: ...01A 201A 233A 231A 231A 231A 231A 231A 243A 243B 210A 210B 212G 503B 503C 212C 212A 210A 210B 212G 212C 212A 503B 503C 243A 243B 244C 244A 243A 243B 244A 244C 212C 212A 212B 212D 244A 244C 244B 244D 243A 243B 212G 210A 210B 503B 503C 212C 212A 244C 244A 243A 243B 212A 230A 212G 212A 210A 210B 503B 503C EV ...

Page 49: ... 49 611P 611M 611Q 611A 611B 611C 611D 611H 611S 611T 611N 611R 611Y 611Z 611E 611W 611X 611K EV ...

Page 50: ...P No 3828JD8605X JUN 2005 Printed in Korea ...

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