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5-2. THE EXPLODED VIEW OF OUT CASE ASSEMBLY

F020

F080

F070

F021

F027

F090

F100

F001

F081

F084

F082

F050

F000

F010

: Non-Service Part

For Non-Pump

For Pump

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Summary of Contents for Chocolate 3

Page 1: ...JUN 2002 PRINTEDINKOREA P No 3828EA3013E ...

Page 2: ...T F C 1091 3 1191 3T C H P WF T F C 1022 1122 1001T C H P WF T1268TH 2409KTb 2602kTa WF T1491TP T11292TP T1292TP T1291TP WF T1081TP T1592TP T1593TP WF T1241TP T1133TH WF G15KTB G13KTC B15KTB B13KTC WF T1400TH T1022TPX CAUTION Before servicing the washer Read the safety precautions in the manual ...

Page 3: ... in connection with its use CONTENTS 1 Specifications 3 2 Installation Instructions 4 3 Operating Instructions 3 1 Identification of Parts 10 3 2 Before Starting to Wash 11 3 3 Function of Each Button 16 3 4 Washing Programs 18 3 5 Other Functions 20 3 6 Care and Maintenance 25 4 Service Information 4 1 Schematic Diagram 26 4 2 Wiring Diagram 28 4 3 Program Time Chart 29 4 4 Adjustment 32 4 5 Disa...

Page 4: ...el on the back of Washer Stainless 0 3kgf cm2 8kgf cm2 250V 6A for 220 240V 50Hz 125V 12A for100 127V 60Hz 50Hz 700 50 60Hz 740 50 Refer to rating label on the back of Washer Refer to rating label on the back of Washer Fuzzy Economy Jean Wool 7 Stages Available for 3 48 Hr B P Sensor S F Switch B P Sensor S F Switch Applied Double Applied Applied Applied Applied Model Power Sourse Input Capacity I...

Page 5: ...lation area Install the washer on flat and firm surface Improper installation of the washer may cause noise and malfunctioning 1 The ventilating openings in the base area must not be obstructed be carpeting when the washing machine is installed on a carpeted floor 2 Install the washing machine on a level and firm surface any tilt should be less than 1 CAUTION Checking level Open the lid and check ...

Page 6: ...using the adjusting plate Confirming level Distance between drain hose and the wall Checking slope If installation surface is tilted the washer will be shaken Place the washer to original position and confirm the level Distance between drain hose and the wall should be more than 10 cm and the distance between the other part and the wall should be more than 2 cm ...

Page 7: ...ap Push the upper connector up till the rubber packing is in tight contact with the tap Then tighten the 4 screws Attach the water supply hose to the connector Push the water supply hose vertically upwards so that the rubber seal within the hose can adhere completely to the tap Check the connection of water supply hose and the connector After connecting the hose open the tap to check for any water...

Page 8: ... packing is in tight contact with the tap Then tighten the 4 screws Fixing Upper Connector and Middle Connector Remove the fixed sticker in between the Upper and Middle Connectors Tighten the connectors by holding one connector and twist middle connector to the right Connecting Middle Connector and Water Supply Hose Press down the pressing rod of the Water Supply Hose which was separated from midd...

Page 9: ...ighten it by screwing it to the right Check water leakage After connecting the hose open the faucet to check for any water leakage Connect the water supply hose to inlet valve of the washing machine and then lock it by turning the hose connecting part Check to see if there is a rubber seal inside the connector Screw Type Water Supply Hose Rubber Packing Hose connector Rubber seal Water tap Connect...

Page 10: ...hen push it toward the body as in the figure Keep it downward while the washing machine is working Ensure the hose is free from kinking Never lay down the drain hose as water will be discharged Be sure the drain hose is properly routed so it will not kink or lift from the sink The discharge height should be approximately 0 9 1 2m from the floor Connect the drain hose adjusting the length of it not...

Page 11: ...N SELECTORS PULSATOR ANTI RAT BASE ADJUSTABLE LEG SPINDLE DRAIN HOSE For non Pump Model Keep downward while the washing machine is working DRAIN HOSE For Pump Model Check out if the drain hose is hung up before operating the washing machine POWER SUPPLY CORD WATER SUPPLY HOSE Make sure that water does not leak In case of one valve model water supply hose is one ...

Page 12: ...ring washing Fasten zippers hook and strings to make sure that these items don t snag on other clothes Nylon net is not supplied by LG Clothes like downs and woollens are light weight large and float easily Use a nylon net and wash them in a small amount of water If the laundry floats during the wash cycle it may become damaged Use dissolved detergent to prevent the detergent from clumping Light a...

Page 13: ...oosing the right detergent We recommend the use of domestic detergent powder liquid or concentrated Soap flakes or granulated soap powders should not be used in your washing machine When washing woolens remember to use detergent suitable for washing woolens Water temperature Using Water The machine sets the appropriate temperature automatically according to the wash program You can change the wate...

Page 14: ...our machine about half way through the wash There should be a thin layer of foam over the surface of the water Lots of foam may look good but it does not contribute to cleaning your clothes No foam means not enough detergent has been used soil and lint can settle back on the clothes or the washing machine If excess detergent is used the rinse will not be as clean and efficient Also it could cause ...

Page 15: ... residue on the dispenser and contribute to a build up Fabric Softener Cap If the softener is over filled it can over flow Powder Detergent Fabric Softener dispenser Where you deposit the softener Available Fabric Softener Type Depositing Fabric Softener Limit Line Depositing softener don t fill it above the limit line Do not use concentrated fabric softener This may cause some problems in automat...

Page 16: ...o pretreat or soak stains Pretreat stain Wash using cold water and bleach safe for fabric Rinse with cold water Rub with bar soap Or pretreat or soak with product containing enzymes Wash using bleach safe for fabric Scrape off surface wax Place stain face down between paper towels Press with warm iron until wax is absorbed Replace paper towels frequently Treat remaining stain with prewash stain re...

Page 17: ... Process display Use this function for delayed washing Use it to set the delay time By pressing the button it cycles 3 4 5 11 12 14 16 46 48 3 hours Up to 48 hours can be delayed To cancel delay time turn the power switch off How to use delayed washing By pressing the button it cycles LARGE LARGE EX LARGE EX LARGE SMALL SMALL MEDIUM MEDIUM MEDIUM LARGE LARGE At FUZZY and JEAN program water level i...

Page 18: ...elect a washing program Wash Use it to change washing time By pressing the button 15min 18min 21min 25min 40min 60min 90min OFF 3min 6min 9min 12min 15min SOAKING is used to remove old or hardened dirt more effectively Soaking time is about 40 60 90 minutes You cannot choose in WOOL HOME DRY DELICATE program Rinse Use it to change the frequency of rinses By pressing the button rinse 1 rinse 2 rins...

Page 19: ... For homedry amount of laundry must be less than 1 2kg at a time PRO GRAM 1 1 1 1 1 1 2 5 3 3 3 3 3 2 2 2 2 2 Select the ECONOMY SPEEDY program on the Control panel Select the BLANCKET program on the Control panel Delicate Wash Use this program for washing delicate laundry such as lingerie blouses etc 1 5 3 2 Select the DELICATE program on the Control panel Add the appropriate detergent as indicat...

Page 20: ...4 When setting the water level manually do not set to MEDIUM to prevent damage to laundry Washing with hot water may damage the laundry Water is set to cold automatically Ensure that the load is under 2kg In order to avoid damage to laundry the spin cycle may appear slow This also avoids wrinkles and clothing may still contain some water This is normal Soak Wash cannot be selected for the Wool Was...

Page 21: ...wer goes off automatically Finish Keep pressing the WASH button until the light turns on Soak and Wash simultaneously as next image SOAK program only works when socking time is 40 60 or 90 minutes Press the WASH button to select SOAK program The appropriate quantity of detergent marked next to the water level of WATER DETERGENT Add the detergent Water will be supplied for 2 minutes after the start...

Page 22: ...d the time will be shown Select the program for laundry on the Control panel This method will not work in Wool Program Press the AUTO OFF Power button to turn power on Press the PROGRAM button to select the washing program Add the laundry and press the START PAUSE button The light will DELAY turn on and TIME LEFT will be marked Press the button repeatedly to set the desired finishing time For exam...

Page 23: ... to the amount of laundry If you do not choose anything it is set the middle water level automatically Add the detergent and close the lid When you only need the Wash Wash Rinse or Rinse cycles these can be set manually WASH Press the WASH button to select the desired timing Press the RINSE button to select the desired times of rinse You can use this option for preventing wrinkles of laundry WASH ...

Page 24: ...ter press SPIN button and wait until the water in the tub has drained completely Then press the START PAUSE button If you do not specify the water level then Medium will be automatically selected If only Rinse is selected the process will start from Water Supply Note RINSE Only Rinse Spin Press the RINSE button to select the desired times of rinse Press the WATER LEVEL button to control the water ...

Page 25: ...ASH and SPIN buttons simultaneously To make buzzer work press both the WASH and SPIN buttons simultaneously one more time If you want to lock all the keys to prevent all the setting from being changed by a child you can use the child lock option If you want to unlock during wash press both the WASH and the RINSE button simultaneously again Mute Option To see the remaining time for each process pre...

Page 26: ...0 C into the bowl and let it stand for 10 minutes Connect the water supply hose to the water tap and confirm that the washing machine performs the supply and drainage of water Close the water taps and remove the Water Supply Hose Remove the water which remains in the water supply Lower the drain hose and drain the water in the bowl and the drain hose by spinning Cleaning the Inside of your Washer ...

Page 27: ...26 4 SERVICE INFORMATION 4 1 SCHEMETIC DIAGRAM 1 WF T10 3 0 2 6 1 5 TP H E F S 3 WF T802 T852 A ...

Page 28: ... 1191 3T C H P WF T F C 1022 1122 1001T C H P WF T1268TH 2409KTb 2602kTa T1491TP WF T1491TP T11292TP T1292TP T1291TP LA 1499ST WF T1081TP T1592TP T1593TP T1241TP T1133TH WF G15KTB G13KTC B15KTB B13KTC WF T1400TH T1022TPX A ...

Page 29: ...3 WF T802 T852 A T853A 2 WF T F C 1091 3 1191 3T C H P WF T F C 1022 1122 1001T C H P WF T1268TH 2409KTb 2602kTa T1491TP T1081TP WF T1491TP T11292TP T1292TP T1291TP LA1499ST T1592TP T1593TP T1241TP T1133TH WF G15KTB G13KTC B15KTB B13KTC WF T1400TH T1022TPX ...

Page 30: ...90 100 3 3 3 55 90 100 3 3 3 55 8 100 10 Jean Ex large 7 15 4 130 90 165 7 3 4 130 90 165 7 3 4 130 8 165 10 ExL L 6 15 4 130 90 140 6 3 4 130 90 140 6 3 4 130 8 140 10 Large 6 15 4 100 90 140 6 3 4 100 90 140 6 3 4 100 6 140 10 L M 5 15 3 100 90 120 5 3 3 100 90 120 5 3 3 100 6 120 10 Medium 5 15 3 100 90 120 5 3 3 100 90 120 5 3 3 100 6 120 10 M S 4 15 3 55 90 100 4 3 3 55 90 100 4 3 3 55 4 100 ...

Page 31: ... 6 2 5 10 ExL L 6 21 4 225 2 2 6 3 4 225 2 2 6 3 4 225 6 2 10 Large 6 15 4 225 2 2 6 3 4 225 2 2 6 3 4 225 4 2 10 L M 5 15 3 225 2 1 5 5 3 3 225 2 1 5 5 3 3 225 4 2 10 Medium 5 15 3 225 2 1 5 5 3 3 225 2 1 5 5 3 3 225 4 1 5 10 M S 4 9 3 225 2 1 5 4 3 3 225 2 1 5 4 3 3 225 2 1 5 10 Small 3 9 3 225 2 1 5 3 3 3 225 2 1 5 3 3 3 225 2 1 5 10 Wool Ex large 7 3 4 225 2 7 3 4 225 2 7 3 4 225 2 10 ExL L 6 ...

Page 32: ...2 6 3 4 194 5 2 10 Large 6 18 4 194 2 2 6 3 4 194 2 2 6 3 4 194 5 2 10 L M 5 18 3 194 2 1 5 5 3 3 194 2 1 5 5 3 3 194 5 2 10 Medium 5 15 3 194 2 1 5 5 3 3 194 2 1 5 5 3 3 194 5 1 5 10 M S 4 10 3 194 2 1 5 4 3 3 194 2 1 5 4 3 3 194 3 1 5 10 Small 3 5 3 194 2 1 5 3 3 3 194 2 1 5 3 3 3 194 3 1 5 10 Wool Extreme Large 7 5 4 135 2 7 3 4 194 2 2 7 3 4 194 5 2 10 Ex large 7 5 4 194 2 7 3 4 194 2 7 3 4 19...

Page 33: ...part is adjusted in factory it does not need adjusting Adjust the screw properly if the brake doesn t work during spin 2 KEEPING CLEARANCE Keep the clearance about 2 0 3 5mm between brake lever and P V link as shown in the figure Clutch pulley must be turning to one side P V Link is pulling the brake Lever Clutch pulley must be turning to the left and the right when P V Linke does not pull the bra...

Page 34: ...front panel to the left side then pull it out Disconnect the leads from the controller Remove 4 screw from the front panel Remove the PCB Assembly Be sure to make earth connection for trouble diagnosis and parts replacement If impossible touch earth wire on the body to remove electric deviation between the body and product before work CAUTION FOR ELECTROSTATICS Special screw Screw cap Leads PCB As...

Page 35: ...use the following rated fuse Rating of fuse 250V 6A fusing type for 220 240V product 125V 12A fusing type for 100 127V product 3 Disassembly of Lid Assembly Top Cover Tub Cover Pulsator Inner Tub Remove Q spring two hinge pins then disassemble the lid assembly Remove two top cover fixing screws in the rear then disassemble the top cover Remove tub cover fixing screws then disassemble the tub cover...

Page 36: ...ove the belt Disassemble the clutch Remove two motor fixing screws then disassemble the motor 5 Replacement of Damper asm Separate top cover from washing machine As in the fig lift snubber bar and take it out of out case with out tub Damper assembly shall not be disassembled Replace damper as assembly For assembly keep the following Location color Location P No PIVOT Color A051 MIDDLE BLUE A052 WH...

Page 37: ...Press three time Hot water Top filter of supply valve valve is clogged starts with dregs Check connector Check if TR3 hot TR4 cool and 5 Shower valve Press four times Shower TR5 shower are valve ON in load driving starts Part of connector asm 6 Check drain valve Press five times Drain valve Check door ON Turbo Door Check drain hose Drum error and drain motor Buzz Check connector continued Check TR...

Page 38: ...clear lines Wash lint givers eg towels flannelette sheets separately from lint collectors eg synthetic fabrics and remove tissues in pockets before wash See page 11 for sorting and caring before loading Do not overload the washer Do not overload the washer Some detergents need to be pre dissolved check the detergent instructions Try pre dissolving the detergent Increase water temperature using hot...

Page 39: ...t connector and adjust wrong contact 6 TR3 hot TR4 cool TR5 shower are not ON at load drive part of controller ASM 7 Drain hose is not hung up Pump Model 6 Wrong drain pump Pump Model 7 Drain hose is hung up highly over 1 3m Check load drive parts of TR3 TR4 and TR5 and replace related parts Hung up drain hose Check drain pump Hang up drain hose properly 0 9 1 3m high 1 Drain hose is not put down ...

Page 40: ...sor disconnected or badly touched Check and replace safety switch Check B P SENSOR CONNECTOR or replace B P sensor 1 Lid is opened during all washing procedure Close lid 2 Lid is opened during reservation program Close lid 3 Connector of safety switch or violet VI 2 pin of controller asm is disassembled or left wrong contact Connect connector again or adjust wrong contact 4 The safety switch is wr...

Page 41: ...er If there are no defects in the above it should be defect of the controller If supply voltage is 120 higher than rating the varistar in the controller may be broken Check supply voltage Poor Around rating 0V Less than 1Ω Ω Male female connectors separated Ω Less than 0 5Ω More than 1 0Ω 10 14V 0V Ω and motor is hot Open Over 120 voltage than rating check Defect of the electrical No defect Defect...

Page 42: ...n electric supply and recommend using a transfomer if voltage has been continuously low To use a transfomer having a enough capacity if using a transfomer Change the controller Change the controller 3 Reset During operation Where what how to check Result of Check Possible Cause How to repair settle Mains Voltage 1 Measure voltage of the outlet that the washer is plugged into during wash and spin 2...

Page 43: ...te Selected opposite Filters blocked by foreign substance A connector is taken off Ω Mains cut Mistake of use Wrong installation Mistake of use Don t clean Defect of the inlet valve Defect of contact Coil is open Explain Turn on the tap Correct their locations and turn on the tap Explain how to use Clean them by brush and explain cleaning regulary them Change the inlet valve Reconnect it or remove...

Page 44: ...ked Defect of the inlet valve Short circuit of the triac of the controller The drain hose should be hung on the stand pipe or the tub Change the part Repair it Check the tube of the Ball Pressure Sensor Pressure Switch it is bent or blocked repair that Repair the blocked hole Change the inlet valve Change the controller Where what how to check Result of Check Possible Cause How to repair settle Ba...

Page 45: ...tes at both directions Motor doesn t rotates at both directions Ω Normal resistance Unusual operation Defect of controller or poor contact of connectors of motor leads Loose the belt Defect of the clutch Loose the belt The plusator locked Defect of the clutch Defect of the capacitor check the capacitor s capacitance Defect of the motor Motor coil is open Contact defect of the leads Turn the power ...

Page 46: ...s no working sound of the drain pump 3 Check connection parts of the leads if there is no working sound and its resistance is normal Drain Hose 1 Check whether the drain hose is put in a narrow space and kinked 2 Check whether the internal drain rubber asm is bent For Non pump model 3 Check whether the end of the drain hose submerged into water or higher than required For non pump model There is p...

Page 47: ...ked Ω Resistance is normal Blocked hose Drain motor coil is open Contact defect in connection parts or defect of the controller Remove the objects and reinstall so that it can t be kinked Separate the drain motor from the PV link disassemble PV cover and then remove the foreign objects within PV case Check the washer works normally after repair and reassembling them PV link drain motor lever shoul...

Page 48: ...ter power is turned on Blocked Blocked Bellows deformed Works Defect of the drain motor Defect of PV Bellows Defect of the controller Triac defect Change the drain motor Remove the objects in the PV asm Change the PV bellows The bellows may swell up if it contact petroleum or petrochemical substance because it is made of rubber Change the controller 9 Drain error happens while water drains normall...

Page 49: ... magnetic in LID B Contact defect of the Ball Pressure Sensor Safety Switch Ω Ω Resistance is normal The clearance is less than 2 0mmor more then 3 5mm The gap is normal 2 0 3 5mm Defect of the capacitor or Mechanically locked Defect of the Ball Pressure Sensor Pressure Switch Mistake in use Mistake in use Coil is open Coil is open Defect of connection part or defect of the controller Assembling d...

Page 50: ...tage 1 Check voltage at the power outlet where the washer is plugged into Starting Capacitor 1 Check the capacitance of the starting capacitor Clutch Assembling 1 Check the clearance between the PV link and the brake lever and clearance between the clutch lever and the adjustment bolt Blocked by foreign objects 1 Check whether the PV asm the drain pump the drain hose are blocked by foreign objects...

Page 51: ...whether the lever of the safety switch touchs the outer tub if touching noise happens Damper 1 Check whether the outer tub cover hit the top cover without load during spin Not leveled Laundry is unbalanced The pulsator rotates initially then the inner tub rotates The lever is bented Hit Defect of installation Defect of the clutch Defect of the safety switch Defect of the damper Level the washer Ex...

Page 52: ... off when turning on the auto off switch after unplugging the power cord from the outlet 2 It would be defect of the controller if power is automatically turned off immediately when turning on the power switch even though there is no defects in the auto off switch Automatically turned off Defect in main Mechanical defect of the auto off switch Explain the cause It happens specially when a high fre...

Page 53: ...52 5 EXPLODED VIEW TUB ASSEMBLY TOP COVER ASSEMBLY OUT CASE ASSEMBLY ...

Page 54: ...LY A210 A011 A330 A160 A201 A202 A220 A230 A170 A100 A 120 A240 A060 A110 A026 A020 A030 A200 A050 A040 A053 A024 A273 A274 HOT ORANGE COLD BLUE A271 A272 A275 A276 A277 HOT ORANGE COLD BLUE A270 HOT ORANGE COLD BLUE A180 A190 A151 A192 A191 A152 ...

Page 55: ...54 5 2 THE EXPLODED VIEW OF OUT CASE ASSEMBLY F020 F080 F070 F021 F027 F090 F100 F001 F081 F084 F082 F050 F000 F010 Non Service Part For Non Pump For Pump ...

Page 56: ...64 K130 K280 K190 K120 K011 K012 K027 K021 K025 K028 K063 K201 K200 K210 K220 K250 K230 K040 K050 K061 K030 K110 K060 K062 K270 BLUE NATURAL K150 K140 K160 or For Non Pump For Non Pump For Non Pump For Pump For Pump Non service part K111 K271 K272 K273 K274 K275 K276 K277 K278 K260 K263 K262 K261 or ...

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