LG Chem EVESPBO100A0 Installation Manual Download Page 1

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Installation Manual for RESU10H(Type-C)

Compatible Inverter: SMA Sunny Boy Storage

LG Chem strongly advises to take due care in following LGC’s product

installation manual. A warranty claim is invalid if damage is caused

by human error, inconsistent with the installation manual.

Version 2.4

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[Installation Guide]

Summary of Contents for EVESPBO100A0

Page 1: ...MA Sunny Boy Storage LG Chem strongly advises to take due care in following LGC s product installation manual A warranty claim is invalid if damage is caused by human error inconsistent with the installation manual Version 2 4 Scan the QR code Installation Guide ...

Page 2: ...ublication However this manual is subject to change without prior notice In addition the illustrations in this manual are meant only to help explain system configuration concepts and installation instructions Please note the image shown is for illustration purposes only ...

Page 3: ... Dimensions and weight 11 2 1 2 Performance 12 2 2 Feature 13 2 3 Packaging specification 13 3 Installation 14 3 1 Mechanical requirements 14 3 1 1 Unboxing the package 14 3 1 2 Items in the package 16 3 1 3 Installation locations 16 3 1 4 Clearance 17 3 1 5 Tools Safety gears required 17 3 1 6 Mounting Bracket 19 3 1 7 Appearance and Dimension 20 3 1 8 System clearance 20 3 1 9 Installing the Bat...

Page 4: ...the battery pack 28 5 Troubleshooting 29 5 1 Troubleshooting 29 5 1 1 Post Installation Check List 30 5 1 2 Troubleshooting Guideline 30 6 Uninstallation Return 32 6 1 Return replacement instructions 32 6 1 1 Uninstallation from the wall 32 6 1 2 Contact information 34 7 Maintenance 34 Contents ...

Page 5: ...manual before starting installation and operation Heavy weight may cause serious injury to the back Do not dispose of the product with household wastes Recyclable Disconnect the equipment before carrying out maintenance or repair Observe precautions for handling electrostatic discharge sensitive devices Protective Class 1 Caution risk of electric shock energy storage timed discharge ...

Page 6: ... discharge Be sure to be grounded before handling the battery pack Read the label with Warning Symbols and Precautions which is visibly under to the Battery Cover see Section 1 3 1 2 2 Battery Handling Guide Store the product out of reach of children and animals Store the product where it should be minimal dust and dirt in the area Store at cool and dry place Do not store in greenhouses and storag...

Page 7: ...ttery pack to be exposed to direct sunlight and water source as it may cause Power limitation phenomena in the battery with a resulting decreased energy production by the system Premature wear of the electrical electromechanical components and mechanical components Reduction in performance service life and possible damage of the battery A ventilated area is strongly recommended for handling the pr...

Page 8: ...t required during normal operations Use FM 200 or CO2 extinguisher for battery fire Use an ABC fire extinguisher if the fire is not from battery and not spread to it yet Fire Fighting Instructions 1 If fire occurs when charging batteries if it is safe to do so disconnect the battery pack circuit breaker to shut off the power to charge 2 If the battery pack is not on fire yet extinguish the fire be...

Page 9: ...e inside of the battery pack 1 2 3 4 1 Warning Label 2 Product Label 3 Traceability Label 4 DS Warning Label R15563P3SDLT1 1610317001 Warning Please follow the ON OFF procedure ON 1 Disconnect switch ON 2 Circuit breaker ON OFF 1 Circuit breaker OFF 2 Disconnect switch OFF Safety ...

Page 10: ...ho has all of the following skills and experience Knowledge of the functional principles and operation of on grid and off grid backup systems Knowledge of the dangers and risks associated with installing and using electrical devices and acceptable mitigation methods Knowledge of the installation of electrical devices Knowledge of and adherence to this guide and all safety precautions and best prac...

Page 11: ... 1 Technical Data 2 1 1 Dimensions and weight RESU10H Type C P N EVESPBO100A0 Width 744 mm 29 3 Height 907 mm 35 7 Depth 206 mm 8 1 Weight 1 99 8kg 220lbs 1 A battery pack s weight varies slightly 907mm 35 7 744mm 29 3 206mm 8 1 ...

Page 12: ... to 45 C Operating Temperature Recommended 59 to 86 F 15 to 30 C Storage Temperature 22 to 131 F 30 to 55 C Humidity 5 to 95 Altitude Max 6 562ft 2 000m Cooling Strategy Natural Convection Noise Emission 40 dBA Certification Safety Cell UL1642 Battery Pack UL1973 CE IEC 60950 1 62477 1 RCM TUV IEC 62619 Emissions FCC Hazardous Materials Classification Class 9 Transportation UN38 3 Ingress Rating I...

Page 13: ...round Fault Over Temp Battery inside between Li Ion battery and DC DC converter Internal Short Circuit Over Voltage Over Current Over Temp Under Voltage Flexible installation Indoor or Outdoor 2 3 Packaging specification Category Contents Size L W H mm 960 37 8 1 070 42 2 450 17 7 Outer Size Qty Box ea 1 1 piece 2 layers Packaging Materials Box Corrugated Cardboard Disposable Inner EPS Disposable ...

Page 14: ...allation 3 1 Mechanical requirements 3 1 1 Unboxing the package 1 Cut the packing tape and open the carton 2 Pull out other items Take them out and check if any item is missing See Package items on section 3 1 2 ...

Page 15: ...d paper pipes 4ea 4 Remove the side pad 5 Pull out the battery pack using handles and stand it up Lift handles are sold separately for this product CAUTION According to regional regulations several people may be required for moving equipment Installation ...

Page 16: ...t or garage or outdoor but must be installed under an eave and out of direct sunlight Recommended The building should be designed to withstand earthquakes The waterproof and properly ventilated area is recommended IP55 Install the product on a flat wall Install this product out of reach of children and animals CAUTION If the ambient temperature is outside the operating range the battery pack stops...

Page 17: ...d bottom of the product is shown in the figure for the proper ventilation and installer convenience 3 1 5 Tools Safety gears required Tools The following tools are required to install the battery pack Precision screwdriver M6 Torque wrench Inclinometer Drill Min Diameter 10mm 0 4 Pencil or Marker Installation ...

Page 18: ...l protection It is recommended to wear the following safety gears when handling the battery pack Insulated gloves Safety goggles Safety shoes NOTE RESU HV is heavy and challenging to lift Lift handles are recommended Installation ...

Page 19: ... 2 Area 4 At least 250mm Ex Recommended diameter 10mm 0 4 Min Recommended length 70mm 2 8 Min Recommended material Stainless steel 8 8T Recommended fastener count 4 Area1 2 Area2 4 Area3 2 Area4 Vertically Recommended minimum fastener clearance At least 250mm 10 ex Between Area 1 s last fastener and Area 2 s first fastener CAUTION Make sure that the battery pack is at all times exposed to the ambi...

Page 20: ... 1 744mm 29 3 907mm 35 7 Color and Material Front Rear Cover Silver or Gold Aluminum Top Bottom LED Cover Black Plastic 3 1 8 System clearance Battery requires adequate clearance for installation cabling and air flow Minimum clearance in the system configuration is as follows Cable connecting between battery pack and inverter makes sure the installation guide manual of the inverter 300mm 12 300mm ...

Page 21: ...the screws ensuring that they are horizontally driven into the wall Must be installed with recommended clearances 720mm 29 on the edge of the wall bracket as shown in the figure 3 Mount the battery pack to a wall bracket s U shape clip using the support by lift handles Remove the lift handles CAUTION When installing the battery pack with lift handle It is heavy to install around 100kg Be sure to r...

Page 22: ...o a torque of 5 N m using the M6 torque wrench 5 Press the two buttons and pull the two latches marked position on the rear side of the wiring box cover hinged door Wiring box cover 6 Open the wiring box cover about 2 10 degrees and pull to remove it CAUTION The wiring box cover is heavy approx 1 6kg 3 5lb If dropped it may cause injury Installation ...

Page 23: ... a protection cover that violates NEC Regulation 8 Remove the cap on hole in the bottom side and assemble the conduit plug In the case outdoor it must be sealed to comply IP55 ex gasket sealing foam silicon etc where the battery pack installation is outdoor 9 Connection Power Communication cables according to the labels marked Installation ...

Page 24: ... terminal 6 unconnected Install protection cover before turning on circuit breaker disconnect switch 2 1 12 Connecting the battery pack to the inverter Refer to the Installation Instructions For the inverter to connect the power cable And communication cable to the inverter Then push the disconnect switch up So that it is in the ON position 13 After turning disconnect switch ON Turn on the circuit...

Page 25: ...tach the transparent protection cover and tighten with the screw Marked position Close the wiring box cover Reattach battery over the two latchets on the rear Connect disconnect the wire to connector sequence 1 To remove one of the wires from its terminal insert a small screwdriver into the rectangular hall above the terminal 2 Apply slight pressure to the screwdriver and at the same time pull out...

Page 26: ...gth 10m 35ft Cable Type 4 10 10 12AWG DC 600V insulated Pinning Phoenix Contact PCB Terminal Block SPT 5 3 V 7 5 ZB P N 1719325 GND 2 Communication terminal block SELV Max cable length 10m 35ft Cable Type 0 2 1 5 18 22AWG Pinning Phoenix Contact PCB Terminal Block SPT 2 5 6 V 5 0 P N 1991134 12V AUX GND AUX BAT Enable CAN_High CAN_Low Reserve Installation ...

Page 27: ...rging Fault There are four LED indicators on the front of the battery packs to show its operating status ON This indicator stays on while the battery pack is ON Charging This stays on while the battery pack is charging Discharging This stays on while the battery pack is discharging FAULT This comes on when the battery pack is in a warning state See Troubleshooting on page 29 ...

Page 28: ... box 7 Turn on the inverter 4 3 Shutting off the battery pack To shut down the battery pack take the following steps 1 Turn off the inverter 2 Remove the wiring cover box 3 Turn off the battery pack by moving the circuit breaker switch to the Off position 4 Turn off the battery pack by moving the disconnect switch to the Off position 5 Make sure that every indicator on the battery pack is off It w...

Page 29: ...e as follows Battery Over Voltage Battery Under Voltage Battery Over Temperature Battery Under Temperature Battery Discharge Over Current Battery Charge Over Current BMS Internal Communication Battery Cell Voltage Imbalance The abnormal state is cleared when the battery pack recovers normal operation If battery pack is not working correctly and the issue persists contact a qualified personnel Inst...

Page 30: ...RN OFF THE CIRCUIT BREAKER 3 5 1 2 Troubleshooting Guideline If the battery LED is OFF 1 Turn off the Circuit Breaker 2 Turn off the disconnect switch 3 Turn off the inverter Verify there is no power at the battery connection 4 Unplug all the wires and reconnect Re check the wiring on the battery is done correctly Refer to the installation manual 3 2 Cable connection 5 Turn on the Circuit breaker ...

Page 31: ...he installation manual 3 2 Cable connection 4 5 Turn on the disconnect switch first then Turn on the Circuit breaker 5 If the battery set up is correctly done but if the battery still does not operate turn off the Circuit Breaker 6 Turn off the disconnect switch 7 Contact LGC regional contact point LED Status Action Power on Idle Charging Discharging If the battery FAULT LED is ON 1 Check if the i...

Page 32: ... latches marked position on the rear 3 Open the wiring box cover about 2 10 degrees and pull to remove it 4 Switch off the circuit breaker and make sure that is in the OFF position After that turn off the disconnect switch After the circuit breaker is turned off The disconnect switch will automatically trip after 60 seconds 5 Loosen the screw marked position and remove the transparent protection c...

Page 33: ... the negative terminal 2 and finally ground terminal 3 9 Disassembly power cable terminal 10 Assemble transparent protection cover Close the wiring box cover and lock the ratchet 11 Loosen the two hex socket screws using a socket wrench to detach the battery pack from the wall using lift handles CAUTION According to regional regulations several people may be required for moving equipment 12 Repack...

Page 34: ...Address 29 Gwahaksaneop 3 ro Oksan myeon Heungdeok gu Cheongju si Chungcheongbuk do South Korea E mail essservice lgchem com US Address 1064 Chicago Rd Troy MI 48083 USA Telephone 1 888 375 8044 E mail CSNorthAmericaESS lgchem com Europe Address Otto Volger Str 7C 65843 Sulzbach Taunus Germany Telephone 49 6196 5719 660 E mail techcentereu lgchem com Australia Address Unit 12 35 Dunlop Road Mulgra...

Page 35: ... 2018 LG Chem ESS Battery Division LG Guanghwamun Building 58 Saemunan ro Jongno gu Seoul 03184 Korea http www lgesspartner com http www lgchem com Keep this manual for later use ...

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