Leyman Hide-A-Way LHS2500 Installation Manual Download Page 18

 

  

Page 

18

 

   

TROUBLE SHOOTING CHART LHS & LLBS 

 
 

PROBLEM 

POSSIBLE CAUSE 

SOLUTION 

The motor is running but the 
platform will no go up, or 
reach floor of vehicle or gate 
will not lift rated load. 

1.  Insufficient oil in power 

unit tank 

2.  Lowering valve is stuck 

partially or fully open. 

3.  Power unit relief valve is 

set too low. 

1. Fill tank 
2.  Clean or replace 
3. Check and adjust 

pressure. Do not exceed 
2500 psi. 

The platform will not go up 
or reach floor level and the 
motor does not run. 

1.  Battery is low 
2.  Power line is loose 
3.  Poor switch connections 
4.  Cab switch is turned off 
5. Defective starter 

solenoid 

6.  Tripped circuit breaker 

1. Recharge battery 
2.  Check the connections, if 

loose tighten. Also check 
for corrosion and clean if 
necessary 

3. See #2 
4.  Turn switch on 
5. Replace part 
6.  Reset the circuit breaker 

Platform will not lower 

1.  Battery is low 
2.  Bad ground or electrical 

connection 

3.  Lowering valve is bad 

1. Recharge battery 
2.  Check for corrosion and 

tighten  

3.  Check the coil 

Platform creeps downward 

1.  Defective cylinder or 

piston seal 

2.  Lowering valve is not 

seating or partially open 

1.  Remove vent line 

activate to see if there is 
a continuous flow of oil 

2.  Clean and inspect  

Platform goes down slowly 

1.  Lowering valve not fully 

open or clogged 

2.  Lines are restricted or 

flow control is clogged 

1.  Clean or replace the 

lowering valve 

2.  Check for bent or 

pinched lines. Clean or 
replace the flow control. 

Bent latch pin 

1.  Latch block welded too 

far from the latch pin – 
allowing mechanism to 
bounce 

2. Cylinder leaking 

1.  Weld block 1/16 away 

from pin 

2.  Remove vent line, 

activate to see if there is 
a continuous flow of oil 

Hydraulic oil leak from 
cylinder rod end. 

1. Worn seal 
2.  Cylinder rod pitted 

1.  Replace seals in cylinder 
2.   Replace cylinder 

 

 

 
 
 
 

Summary of Contents for Hide-A-Way LHS2500

Page 1: ...allation Manual LHS LLBS Hide A Way Tuckunder Style 10335 Wayne Avenue Cincinnati OH 45215 Ph 513 891 6210 Toll Free 866 539 6261 Fax 513 891 4761 www leymanlift com sales leymanlift com LML00136 4 22...

Page 2: ...s and Mounting Gate Illustration 8 Mounting Gate listing of Steps 5 14 Illustration B 9 10 5 15 Illustration C 5 16 Illustration D 11 5 17 Illustration F 5 18 Recommended Oils 12 Installation of Optio...

Page 3: ...ected and the cause of the noise should be pin pointed and corrected 10 Do not over load the maximum rated capacity is based on an evenly distributed load all over the platforms flat surface 11 Always...

Page 4: ...UCK MOUNTING CAUTION Mounting Plates to Lift Gate Frame Tube must be welded on BOTH sides Continuous weld required on outside faces 8 long weld half way around required on inside faces SEE MOUNTING DI...

Page 5: ...1 4 in 47 23 11 16 in 18 in 26 3 4 in 4 1 4 in 48 23 11 16 in 18 in 26 3 4 in 4 1 4 in 49 23 11 16 in 18 in 26 3 4 in 4 1 4 in 50 23 11 16 in 18 in 26 3 4 in 5 1 8 in 51 23 11 16 in 18 in 26 3 4 in 5...

Page 6: ...24 in 32 3 4 in 4 1 4 in 38 18 1 2 in 22 in 31 in 4 1 4 in 39 18 1 2 in 22 in 31 in 4 1 4 in 40 18 1 2 in 22 in 31 in 4 1 4 in 41 19 in 21 3 16 in 30 5 8 in 4 1 4 in 42 19 in 21 3 16 in 30 5 8 in 4 1...

Page 7: ...ght of the rear sill is larger than the dimension E max the sill must be notched See illustration below Note After notching the rear sill add material to reinforce such as 3 x 3 x 3 8 angle or 1 squar...

Page 8: ...brackets to be able to install the gate Experience tells us that dimension A is approximately 4 in Depending on the dimension of your truck body or chassis this cut may not be necessary if the mounti...

Page 9: ...d on it This is to check the gate functions properly 8 Unclamp the four clamps holding the platform to the floor extension Caution Do not unclamp the tip of the platform from the forks 9 Let the lift...

Page 10: ...hydraulic cylinder see 5 16 Illustration D 17 Run 2 gauge power line from starter on the gate to the truck battery Caution Make sure there is a ground wire from battery to chassis 18 Take the ground...

Page 11: ...lure Caution Ground arms before welding latch block 5 16 Illustration D Standard Platform With the platform in position shown folded horizontal weld platform brackets angles supplied to tension arms s...

Page 12: ...s as shown 1 4 wide fillet weld Caution Ground arms before welding brackets 5 18 Chart Recommended oils Level 1 Normal Conditions Manufacturer Type Temperature Range Chevron RYKON ISO 15 15o F to 150o...

Page 13: ...sed for your case 5 Assemble Cover Plate if required Drill 11 0 191 holes and use pop rivets 6 Assemble Step Gusset as shown C channel will need to be trimmed at top end Any extra materials needed to...

Page 14: ...Page 14 ADJUSTABLE STEPS LHS...

Page 15: ...Page 15 ADJUSTABLE STEPS LLBS...

Page 16: ...on the platform when at bed height Switch cable is routed to power unit box as noted in each sketch Connect as shown on wiring diagram Green wire connects to battery post on start solenoid Black wire...

Page 17: ...17 OPERATION OF THE LIFT GATE Before operating the lift read and understand this decal urgent warning decal and the Owner s Manual Do not stand behind the lift gate while unfolding or using the platf...

Page 18: ...6 Reset the circuit breaker Platform will not lower 1 Battery is low 2 Bad ground or electrical connection 3 Lowering valve is bad 1 Recharge battery 2 Check for corrosion and tighten 3 Check the coil...

Page 19: ...Page 19 ELECTRIC DIAGRAM...

Page 20: ...ead and understand decal P55242 1 Low voltage decal P55307 1 Operation of lift gate P55200 1 LHS 2500 max capacity decal P55200 1 LLBS 2500 max capacity decal OPERATION OF THE LIFT GATE DECAL MAX CAPA...

Page 21: ...bber grommets if you prefer Charge line power line clamped to bottom of cross members with loom clamps Electric line from gate to power pack through cross members with rubber grommets if you prefer El...

Page 22: ...______________________________________________________________________ ________________________________________________________________________ ________________________________________________________...

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